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Progress in Organic Coatings
journal homepage: www.elsevier.com/locate/porgcoat
EIS study of epoxy resin applied on carbon steel using double-cylinder
electrolyte cell
B. Bíaz, X.R. Nóvoa, C. Pérez
⁎
, A. Pintos
ENCOMAT Group, University of Vigo, E.E.I. Campus Universitario, 36310 Vigo, Spain
ARTICLE INFO
Keywords:
Double-cylinder electrolyte cell
Parallel and normal conduction
Porous film
Interfacial properties
ABSTRACT
The assessment of the protection properties of an organic film applied on metallic substrate is still a challenge.
Barrier features are currently studied by electrochemical impedance spectroscopy (EIS) technique, using a
classical three electrode arrangement, where current flow normal to the metallic substrate is measured,
nevertheless, any information about parallel ionic conductivity is not acquired. The present paper proposes the
use of a double cylinder electrochemical cell, in which the combination of three and four electrode arrangements
allows the measurement not only the current flow normal to the metallic substrate but also parallel to the metal-
coating interface. The EIS experiments are performed in a thick epoxy resin film applied on carbon steel, during
60 days of immersion in a 0.1 M Na
2
SO
4
+ NaOH solution.
The impedance values measured using the three electrode configuration are much higher than those obtained
by the four electrode arrangement. This result can be explained considering that a current fraction flows parallel
to the metal-coating interface.
The impedance evolution is explained considering the presence of diverse pore families, which evolve in
different ways depending on the ionic motion direction, normal or parallel. Changings are more remarkable in
the parallel direction, reflecting the anisotropic character of the film.
1. Introduction
Organic coatings represent the most common way to protect me-
tallic structures against corrosion. It is generally accepted that the
protective action is based on two main properties: barrier (for oxygen,
water and aggressive species), and blocking of the ionic paths between
anodic and cathodic areas along the metal/polymer interface [1]. The
barrier properties deal with the transport of ions and aggressives
through the film, in the direction normal to the metallic substrate. The
Electrochemical Impedance Spectroscopy (EIS) technique has been used
widespread for this study, mainly using the three electrode arrange-
ment, where the reference electrode is place in the test solution. In such
setup, the measurements are related to the sorption characteristics of
the whole film in this direction [2–6]. This approach does not dis-
criminate between the characteristics of the film at bulk film and at the
metal-coating interface region, where chemical and physical interac-
tions are expected. Kittel et al. employed an additional electrode em-
bedded in the coating, which allows the discrimination between the
impedance of the inner part in contact with the metal surface and that
of the outer part in contact with the electrolyte [7,8]. However, only
information about ionic conductivity in normal direction is acquired.
On the other hand, parallel conductivity has strong influence on the
initiation and propagation of corrosion. It is well-known that, for a
given coating, the protection effectiveness against corrosion depends on
the surface treatment that could lead to distinct adhesive forces be-
tween film and metal [9,10]. Luo et al. stated that in the cathodic
disbonding process the ionic transport along the coating/metal inter-
face is more important than through the film [11]. Thus, the interest of
this aspect is undoubted, nevertheless, the studies found in the litera-
ture are scarce, maybe due to the more complex experimental config-
uration needed. Some researchers use the Fourier Transform Infrared-
Multiple Internal Reflection (FTIR-MIR) technique for in situ quanti-
fying the water layer at the coating/substrate interface [12]. The main
restriction is that it is limited to substrates that produce total internal
reflection. Iron is a poorly-reflective metal, which constrains the use of
this technology in the corrosion study. An interesting approach is the
measurement of impedance between electrodes located at coating/
substrate interface [13–15] or embedded into the polymer [16–18].
However, placing the electrodes is not a simple task, mainly at the in-
terface level, even though the main constrain is that current flow that
crosses the coating in a parallel way is minimum in most of the situa-
tions, thus much of the information in this direction is lost [17].
https://doi.org/10.1016/j.porgcoat.2018.02.002
Received 28 August 2017; Received in revised form 13 December 2017; Accepted 6 February 2018
⁎
Corresponding author.
E-mail address: cperez@uvigo.es (C. Pérez).
Progress in Organic Coatings xxx (xxxx) xxx–xxx
0300-9440/ © 2018 Elsevier B.V. All rights reserved.
Please cite this article as: Bíaz, B., Progress in Organic Coatings (2018), https://doi.org/10.1016/j.porgcoat.2018.02.002