polymers
Article
Rotational Rheology of Wood Flour Composites Based on
Recycled Polyethylene
Antonella Patti
1,
* , Gianluca Cicala
1
and Stefano Acierno
2,
*
Citation: Patti, A.; Cicala, G.;
Acierno, S. Rotational Rheology of
Wood Flour Composites Based on
Recycled Polyethylene. Polymers 2021,
13, 2226. https://doi.org/10.3390/
polym13142226
Academic Editor: José António Covas
Received: 17 June 2021
Accepted: 2 July 2021
Published: 6 July 2021
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1
Department of Civil Engineering and Architecture (DICAr), University of Catania, Viale Andrea Doria 6,
95125 Catania, Italy; gianluca.cicala@unict.it
2
Department of Engineering, University of Sannio, Piazza Roma 21, 82100 Benevento, Italy
* Correspondence: antonella.patti@unict.it (A.P.); stefano.acierno@unisannio.it (S.A.)
Abstract: In this paper, we study the effect of the addition of wood flour as a filler in a recycled
polyethylene (r-PE) in view of its potential applications in 3D printing. The composites, prepared
by melt mixing, are characterized with torque measurements performed during the compounding,
dynamic rotational rheology, and infrared spectroscopy. Data show that the introduction of wood
results in increased viscosity and in sensible viscous heating during the compounding. The r-PE
appear to be stable at temperatures up to 180
◦
C while at higher temperatures the material shows a
rheological response characterized by time-increasing viscoelastic moduli that suggests a thermal
degradation governed by crosslinking reactions. The compounds (with wood loading up to 50% in
wt.) also shows thermal stability at temperatures up to 180
◦
C. The viscoelastic behavior and the
infrared spectra of the r-PE matrix suggests the presence of branches in the macromolecular structure
due to the process. Although the addition of wood particles determines increased viscoelastic
moduli, a solid-like viscoelastic response is not shown even for the highest wood concentrations.
This behavior, due to a poor compatibility and weak interfacial adhesion between the two phases, is
however promising in view of common processing technologies as extrusion or injection molding.
Keywords: wood-polymer composites (WPC); recycled thermoplastics; torque measurements; rheo-
logical properties; dynamic mechanical analyses
1. Introduction
Plastics are one of the main components of products of everyday life and industrial ac-
tivities, such as packaging, agriculture, automotive, and biomedical applications, becoming
an essential element for the way of life. As a consequence, an increase in plastic production
and plastic products has been verified in recent times. Conventional plastics are materials
with (relatively) high strength and durability and requiring hundreds of years to break
down under normal ambient conditions. This represents an important disadvantage from
the perspective of environmental impact and aspects of pollution [1].
As reported by Singh and Sharma [2], over 300 million metric tons of plastic are
produced each year and half of that amount is spent on disposal applications, i.e., activities
lasting less than one year: the product is used and thrown away one year after purchase.
The accumulation of solid plastic waste in the environment has become an increasingly
important worldwide problem to consider and deal with [3].
Over the past decades, environmentalists have devoted more and more effort to the
impact of chemical and industrial processes and, as a consequence, in a number of countries,
governments have promoted rules and laws to protect the quality of the environment for
the future [4]. In this context, chemical industries have been pushed to adopt non-polluting
chemical processes and materials, reduce the use of hazard chemicals, efficiently use raw
materials, and reduce emissions and wastes. This has translated into a growing interest in
biodegradable renewable systems, such as composites reinforced with plant fibers [5].
Polymers 2021, 13, 2226. https://doi.org/10.3390/polym13142226 https://www.mdpi.com/journal/polymers