Fully Transparent and Rollable Electronics
Mallory Mativenga, Di Geng, Byungsoon Kim, and Jin Jang*
Advanced Display Research Center, Department of Information Display, Kyung Hee University, 26 kyungheedaero, Dongdaemun-gu,
Seoul 130-701, Korea
* S Supporting Information
ABSTRACT: Major obstacles toward the manufacture of
transparent and flexible display screens include the difficulty of
finding transparent and flexible semiconductors and electrodes,
temperature restrictions of flexible plastic substrates, and
bulging or warping of the flexible electronics during
processing. Here we report the fabrication and performance
of fully transparent and rollable thin-film transistor (TFT)
circuits for display applications. The TFTs employ an
amorphous indium-gallium-zinc oxide semiconductor (with
optical band gap of 3.1 eV) and amorphous indium-zinc oxide
transparent conductive electrodes, and are built on 15-μm-thick solution-processed colorless polyimide (CPI), resulting in optical
transmittance >70% in the visible range. As the CPI supports processing temperatures >300 °C, TFT performance on plastic is
similar to that on glass, with typical field-effect mobility, turn-on voltage, and subthreshold voltage swing of 12.7 ± 0.5 cm
2
/V·s,
-1.7 ± 0.2 V, and 160 ± 29 mV/dec, respectively. There is no significant degradation after rolling the TFTs 100 times on a
cylinder with a radius of 4 mm or when shift registers, each consisting of 40 TFTs, are operated while bent to a radius of 2 mm.
For handling purposes, carrier glass is used during fabrication, together with a very thin (∼1 nm) solution-processed carbon
nanotube (CNT)/graphene oxide (GO) backbone that is first spin-coated on the glass to decrease adhesion of the CPI to the
glass; peel strength of the CPI from glass decreases from 0.43 to 0.10 N/cm, which eases the process of detachment performed
after device fabrication. Given that the CNT/GO remains embedded under the CPI after detachment, it minimizes wrinkling and
decreases the substrate’s tensile elongation from 8.0% to 4.6%. Device performance is also stable under electrostatic discharge
exposures up to 10 kV, as electrostatic charge can be released via the conducting CNTs.
KEYWORDS: transparent, rollable, flexible, thin-film transistor, amorphous oxide semiconductor
■
INTRODUCTION
In displays, the combination of transparency and flexibility can
have interesting applicationsextending beyond displays like
embedded windows (for example, in car windshields) or
televisions (TVs) that will be invisible when not used. Being
transparent, flexible, conformal, and nonbreakable, all at the
same time, a transparent and flexible display can be wearable or
used as a dynamic paint job in automobiles.
1-6
For a display to
be flexible, it should be built on a flexible plastic substrate with
flexible components, which is a major challenge, given that
plastic substrates cannot withstand the high processing
temperatures required to fabricate nondefective semiconduc-
tors or dielectrics.
7-10
For the display to be transparent, while
being flexible at the same time, all the flexible display
components, including the plastic substrate, should also be
transparent. Because a large optical band gap (>3 eV) is
required for a material to be transparent in the visible range, the
choice of nonbrittle and transparent electrodes introduce
additional challenges. An electronic device technology that
can be fabricated at low temperature or a flexible substrate that
can withstand high temperatures is, therefore, required.
Additionally, handling of flexible substrates is an issue
because the substrate can shrink, expand, or bulge during
fabrication or be stretched, kinked, dimpled, or scratched
during unwinding and winding movements.
11,12
These issues
lead to loss of layer alignment in the processing and ultimately
poor device yield.
12
There are three methods for manufacturing
flexible displays on plastic substrates: (1) processing on plastic
substrate without using a substrate holder, which is typically
used for roll-to-roll technology
13
; (2) fixing a plastic substrate
on a glass substrate using adhesive material
14,15
; and (3)
coating a polymeric solution on a glass substrate and then
detaching the glass later on.
16
The roll-to-roll process is
restricted to materials that are solution-processed at low
temperatures, while the laminating-type substrate technology
suffers from drawbacks such as thermal expansion and thermal
damage of adhesive glue. In (3), detachment from glass is very
hard and often leads to cracking or wrinkling during the
detachment process because the adhesion of the polymer to
glass strengthens during device processing. Therefore, there has
been considerable research involving the insertion of a release
material between the carrier substrate and the flexible
substrate.
17-19
However, most of these release layers require
lasers for the release process, which are very expensive to install.
Received: October 9, 2014
Accepted: December 19, 2014
Research Article
www.acsami.org
© XXXX American Chemical Society A DOI: 10.1021/am506937s
ACS Appl. Mater. Interfaces XXXX, XXX, XXX-XXX