Electrochemical scaling of stainless steel in artificial seawater: Role of experimental
conditions on CaCO
3
and Mg(OH)
2
formation
Héla Karoui
a, b
, Benoit Riffault
a
, Marc Jeannin
c
, Abdelkarim Kahoul
d
, Otavio Gil
a
,
Mohamed Ben Amor
b
, Mohamed M. Tlili
b,
⁎
a
Equipe de Recherche en Physico-Chimie et Biotechnologies E.R.P.C.B. (EA3914) Campus II- Sciences 2- IUT de Caen—Université de Caen Basse-Normandie,
Bd du Maréchal Juin 14032 CAEN, France
b
Laboratoire de Traitement des Eaux Naturelles, Centre des Recherches et Technologies des Eaux, Technopole Borj Cédria, BP 273 Soliman 8020, Tunisie
c
Laboratoire d'Etude des Matériaux en Milieux Agressifs (LEMMA) EA 3167, Université de la Rochelle, Av Michel Crépeau, 17042 La Rochelle, France
d
Laboratoire d'Energétique et d'Electrochimie du solide, Université F. Abbas de Sétif, 19000-Sétif, Algérie
HIGHLIGHTS
► Unlike other substrates, stainless steel promotes Mg(OH)
2
electrochemical scale.
► The temperature favours the brucite formation on stainless steel.
► Scaling process starts by brucite formation; then, the aragonite occurs on it.
abstract article info
Article history:
Received 7 March 2012
Received in revised form 5 July 2012
Accepted 7 July 2012
Available online 15 August 2012
Keywords:
Stainless Steel
Scaling
Brucite
Seawater
Calcium carbonate
In seawater, during the application of cathodic protection, a scale layer forms on the metal surface. As func-
tion of its chemical composition and compactness, it can improve the metal protection against corrosion by
reducing the oxygen diffusion. The present investigation focuses on the electrochemical scaling of stainless
steel in artificial seawater. Formed scales were characterized by X-ray diffraction, Raman spectroscopy and
scanning electron microscopy. It was found that the formed scales are mainly CaCO
3
aragonite. The brucite
(Mg(OH)
2
) was identified, as a component of the scale layer, only for a high temperature and a more cathodic
potential. It was also shown that, unlike other substrates, stainless steel promotes the precipitation of brucite.
If the experimental conditions favoured its formation, the scaling process starts with brucite deposition. The
growth of CaCO
3
nucleuses, developed on interstice, recovers after brucite layer.
© 2012 Elsevier B.V. All rights reserved.
1. Introduction
Stainless steels (SS) are one of the most tonnage alloy materials used
for industrial and domestic purposes. Its corrosion resistance in a wide
variety of aqueous environments determines its use in many applications.
However, SS like other materials is a scaling prone. Mineral deposition can
have a beneficial effect in terms of corrosion protection especially in the
field of the cathodic protection, whereas, in industries where saline fluids
are transported such as in water desalination systems, oil recovery and
power generation it can generate major problems [1,2]. As function of
the water use and chemical composition, different precipitates were iden-
tified in heat exchange surfaces [3,4], cooling water systems [5] and
oilfield production wells [5,6]: BaSO
4
, CaSO
4
and CaCO
3
; each having dif-
ferent thermodynamic tendencies and kinetics of formation, but scale is
far dominated by calcium carbonate.
In sea water, the high concentration of the magnesium ions plays an
important role on scale formation for physico-chemical properties of
the deposit and kinetics' point of view. For instance, some studies
were devoted to investigate the magnesium ions' contribution on the
nucleation-growth process of calcareous deposition [7–13]. It has been
shown that Mg
2+
delays the CaCO
3
deposition and promotes the arago-
nite shape instead of calcite and vaterite [12–20]. In addition, it was
shown that magnesium ions favour the heterognenous precipitation
of calcium carbonate [12].
Under cathodic protection conditions, when chemical and thermo-
dynamical conditions are gathered, magnesium can lead in seawater to
the precipitation of brucite Mg(OH)
2
[7]. Below we recall briefly the pos-
sible chemical and electrochemical reactions which can evolve on the
cathode for a potential range of -0.8 to -1.2 V/SCE (Saturated Calomel
Electrode): it can create the reduction of oxygen which can be split into
two elementary steps:
O
2
þ 2e
-
þ 2H
2
O→2OH
-
þ H
2
O
2
ð1Þ
Desalination 311 (2013) 234–240
⁎ Corresponding author. Tel.: +216 79 32 50 44; fax: +216 79 32 58 02.
E-mail address: mohamed.tlili@certe.rnrt.tn (M.M. Tlili).
0011-9164/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
doi:10.1016/j.desal.2012.07.011
Contents lists available at SciVerse ScienceDirect
Desalination
journal homepage: www.elsevier.com/locate/desal