Open Journal of Applied Sciences, 2016, 6, 593-600
http://www.scirp.org/journal/ojapps
ISSN Online: 2165-3925
ISSN Print: 2165-3917
DOI: 10.4236/ojapps.2016.69058 September 6, 2016
Anchor-Shaped Design of a Submerged Entry
Nozzle for the Continuous Casting of Steel
Carlos A. Hernandez
1
, Miguel A. Barron
1
, Raul Miranda
2
1
Departamento de Materiales, Universidad Autonoma Metropolitana Azcapotzalco, Mexico City, Mexico
2
Departamento de Electronica, Universidad Autonoma Metropolitana Azcapotzalco, Mexico City, Mexico
Abstract
An anchor-shaped geometrical design for a Submerged Entry Nozzle for the slab con-
tinuous casting of steel is presented in this work. To evaluate its performance, transient
3D multiphase numerical simulations were carried out using the Computational Fluid
Dynamics technique. The performance of the proposed nozzle is numerically com-
pared with that of a conventional cylindrical nozzle. Computer results show that the
chance of formation of Karman’s vortexes and powder entrapment becomes small for
the anchor-shaped SEN.
Keywords
Anchor-Shaped SEN, Computational Fluid Dynamics, Continuous Casting,
Numerical Simulations, Slab Casting, Submerged Entry Nozzle
1. Introduction
Nowadays, around 95% of the world raw steel is cast by means of the continuous cast-
ing process [1]. The quality of the steel slabs is greatly influenced by the fluid flow in
the continuous casting mold [2], and the geometry of the Submerged Entry Nozzle
(SEN) is the most important parameter [3] [4]. In the continuous casting mold, mold
powder is added in order to prevent heat losses, provide good lubrication, and protect
the molten steel from air oxidation. However, sometimes the mold powder is entrapped
into the molten steel, and this entrapment deteriorates the quality of the solid steel [5].
Formation of Karman’s vortexes on the meniscus of the mold is promoted by improper
designs of the SEN. These vortexes cause powder entrapment and macro inclusions in the
steel products [5]-[7]. The design of the SEN aims to minimize instabilities of the free
surface to prevent the Karman’s vortexes. An elliptic SEN is proposed in [8]. In accor-
dance to their authors, this design reduces the pressure difference around the nozzle,
How to cite this paper: Hernandez, C.A.,
Barron, M.A. and Miranda, R. (2016) Anc-
hor-Shaped Design of a Submerged Entry
Nozzle for the Continuous Casting of Steel.
Open Journal of Applied Sciences, 6, 593-
600.
http://dx.doi.org/10.4236/ojapps.2016.69058
Received: August 9, 2016
Accepted: September 3, 2016
Published: September 6, 2016
Copyright © 2016 by authors and
Scientific Research Publishing Inc.
This work is licensed under the Creative
Commons Attribution International
License (CC BY 4.0).
http://creativecommons.org/licenses/by/4.0/
Open Access