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Chapter 12
DOI: 10.4018/978-1-5225-2944-6.ch012
ABSTRACT
This chapter initially presents a brief information about production systems. At these systems, diferent
types of maintenance policies are developed to cope with wear out failures. Mainly used maintenance
policies can be classifed as corrective, preventive, and condition-based maintenance. In the corrective
maintenance, repair or replacement is applied whenever components of the machine breakdown. In the
preventive maintenance approach maintenance activities are applied to the critical components on a
periodic basis. On the other hand, maintenance activities are applied whenever critical reliability level
is reached or exceeded. These types of maintenance policies are modeled using mathematical modeling
techniques such as linear programming, goal programming, dynamic programming, and simulation. A
review of current literature about the mathematical models, the simulation-based optimization studies
examining these maintenance policies are categorized and explained. Besides, the solution methodolo-
gies are discussed. Finally, the opportunities for future research are presented.
INTRODUCTION
Manufacturing environment and production technologies evolved rapidly in the past few decades. Proper
maintenance has been drawing more and more attention to sustain the manufacturing systems’ reliabil-
ity, maintainability and availability. However, the maintenance cost can even reach 15 to 70% of the
total expenditures (Madu 2000, Mobley 2002, Wang, Chu, & Mao, 2008). Although the maintenance
was considered as a cost factor in the past, companies are more conscious about the importance of the
maintenance activities and they noticed that these can add value to their business. Different decision
Mathematical Optimization
Models for the Maintenance
Policies in Production Systems
Alperen Bal
Istanbul Technical University, Turkey
Sule Itir Satoglu
Istanbul Technical University, Turkey