International Journal of Recent Technology and Engineering (IJRTE)
ISSN: 2277-3878, Volume-8 Issue-6 March 2020
4570
Published By:
Blue Eyes Intelligence Engineering
& Sciences Publication
Retrieval Number: F9266038620/2020©BEIESP
DOI:10.35940/ijrte.F9266.038620
Characterization of Hemp/Glass Reinforced
Epoxy Hybrid Composites with Filler Material for
the Engineering Application
K.G. Prakash, Ranga Vittal H. K., A. Thimmana Gouda
Abstract: Cenosphere is a powder form material obtained by
burning of coal in thermal plants. This industrial waste is ceramic
rich, economically available and as filler material has the
potential to improve properties of Composites. This work deals
with the effect of cenosphere as filler material on mechanical
properties of the Hemp/Glass Reinforced Epoxy Hybrid
Composites. Industrial hemp fiber/fabric, which is produced by
the bast of the hemp tree, is used along with Glass fibers in this
hybrid composite with cenosphere as a filler material and epoxy as
the matrix material. Hand layup technique is used to develop
composite specimens with various weight fractions. Composite
specimen prepared as per relevant ASTM standards were tested
for their mechanical properties to establish the influence of
cenosphere and glass fabrics in the laminates with Hemp fabrics.
It has found that some of the properties of hybrid composite
samples are significantly increased by the influence of filler
material. This hybrid composite can be used as alternative
material to plastics used in automobile mudguard.
Keywords: cenosphere, hemp fabrics, Hybrid composites,
glass fabrics, epoxy resin, mechanical properties, wear analysis,
impact analysis, vibration analysis.
I. INTRODUCTION
Nowadays, researchers worldwide have focused on use of bio
degradable, locally available and inexpensive natural fiber
reinforced composites for different stream applications.
Extensive studies on preparation and characterization of
polymer matrix composite (PMC) replacing the synthetic
fibers like Glass with natural fiber like abaca, banana[24],
Bamboo[20], coir[4], flax, Hemp, Jute[21], Kenaf[30] ,
Sisal[28, 29], Pineapple have been carried out by several
researchers [1-5,7,19]. Among these natural fibers, hemp
being light weight & fast growing has a high potential due to
its strength & other mechanical properties. In addition filler
materials are used to improve certain mechanical properties to
some extent and also reduce the material cost. One such filler
material is cenosphere which is composed mainly of silica and
alumina and has a high potential due to its light weight, low
cost, & inertness [14, 15, 27]. Hybrid composite
Revised Manuscript Received on February 01, 2020.
* Correspondence Author
K. G Prakash,Research Scholar, RYMEC, Bellary, Karnataka. India
E-mail: prakashkg059@gmail.com
Dr H.K Ranga Vittal, Professor, Department of Mechanical
Engineering, BMS college of Engg, Bangalore, Karnataka, India.
E-mail: hkrv.mech@bmsce.ac.in
Dr. A. Thimmana Gouda, Professor, RYMEC, Bellary, Karnataka.
India. E-mail: atgoud@gmail.com
Materials have extensive engineering application where
strength to weight ratio, low cost and ease of fabrication are
required[13].The main objective of the work is to investigate
the mechanical properties of hemp fiber/fabric and Glass
reinforced Hybrid Epoxy composites with cenosphere as a
filler material and explore its application . Tensile, flexural,
compression, impact & wear tests are carried out on
composite samples with different weight fractions of hemp,
glass fabrics, filler material cenosphere with epoxy as a matrix
material.
II. MATERIALS AND METHODOLOGY
2.1 Materials
Hemp fabrics- it is a bast fiber which is extracted
from the hemp (Cannabis sativa) plant which is a
source of extraordinarily tensile and durable fibers.
Most of the hemp fibers reinforced composites used
in automotive applications is mostly as interior
components. Hemp supplied by lakshmi groups,
Guntur is used in this work.
Glass fabrics- it is a synthetic material used as
reinforcement material to increase the composite
properties. Glass fiber supplied by suntech fibers,
Bangalore, is used in the current work.
Matrix material Lepox L6 and K 12 hardener -
Epoxy resins are a family of monomelic material
that can be further reacted to form thermoset
polymers,
Cenosphere it is a lightweight, inert, by-product of
burning process of coal at power plants. The supplier
is Cenosphere India pvt. Ltd, Kolkata.
2.2 Methodology
2.2.1 Fabrication of composites
Hemp fabric and Glass reinforce Hybrid Epoxy composites
with cenosphere as a filler material were prepared with hand
lay-up technique for a size of 400 mm x 400 mm x3 mm.
Matrix Lepox L6 with hardener K12 was mixed with 10:1
weight ratio. Table 1 gives the details of compositions of
various samples fabricated by changing weight fractions and
cured for the 24 hours.