The Journal of Engineering and Exact Sciences – jCEC, Vol. 08 N. 11 (2022) journal homepage: https://periodicos.ufv.br/jcec eISSN: 2527-1075 ISSN: 2446-9416 1 Heat Analysis of a Vacuum Flask Article Info: Article history: Received 2022-11-20 / Accepted 2022-12-20 / Available online 2022-12-27 doi: 10.18540/jcecvl8iss11pp15174-01e Chidebe Stanley Anyanwu ORCID: https://orcid.org/ 0000-0002-6059-9495 Department of Civil and Mechanical Engineering Purdue University IN, USA E-mail: anyacs01@pfw.edu, chidebe112@gmail.com Abdelrahman Gad ORCID: https://orcid.org/0000-0003-1658-4939 Department of Civil and Mechanical Engineering Purdue University IN, USA E-mail: gadao01@pfw.edu Hussein Bilal ORCID: https://orcid.org/0000-0003-3741-0612 Department of Civil and Mechanical Engineering Purdue University IN, USA E-mail:bilah01@pfw.edu Daniel Raphael Ejike Ewim ORCID: https://orcid.org/0000-0002-7229-8980 Department of Mechanical Engineering Durban University of Technology South Africa E-mail: daniel.ewim@yahoo.com Abstract Materials with low thermal conductivity like aerogel, acrylic, aluminum silicate, superfine glass wool, and phenolic foam are often used as insulation materials in engineering and have noticed increasing applications in other spheres of life, like thermal insulation in buildings and vacuum flasks. The objective of this research is to study the temperature variation of the coffee over 10 hours in a selected vacuum flask while varying the geometrical and material properties of the flask. In other words, change the parameters (without changing the fluid capacity) to minimize the heat loss over time. The range of the bottleneck radius used is from 40 mm to 60 mm, with a step size (increment) of 5 mm. The width of the whole flask is proportional to the bottleneck radius, with constant fluid capacity. The initial design used an outer and inner steel layer with plastic foam in between, and the bottleneck is made from nylon with a radius of 50 mm. This design allows the hot fluid to be at 55 o C after 10 hours in atmospheric conditions. The temperature of the coffee in the vacuum flask made of steel layers with aerogel as insulation was 72.3 o C after 10 hours, while the steel layers and CO2 insulation were 67.9 o C and the acrylic layer and aerogel were 77.89 o C after a 10-hour duration in still air. This simulation was carried out using COMSOL, and the result shows that an acrylic layer and aerogel at a bottleneck radius of 60 mm were the best combination. Verification and validation were carried out to test for convergence of the numerical and analytical solutions. Keywords: Vacuum Flask. Thermal Insulation. Simulation. Aerogel. Acrylic. COMSOL. Aluminium Silicate. Verification and Validation. 1. Introduction A vacuum flask, Figure 1, commonly called a thermos flask or Dewar flask, was invented by Sir James Dewar in 1892 [1]. Vacuum flasks’ main purpose is to keep the beverage hot or cold for long periods of time and for other purposes in the industry [1]. A vacuum flask consists of two flasks (vessels) that are placed within each other. There is a gap between them that is evacuated of air,