Fluid Phase Equilibria 336 (2012) 41–51
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Fluid Phase Equilibria
j our na l ho me page: www.elsevier.com/locate/fluid
Modeling of physical and chemical equilibrium for the direct synthesis of
dimethyl carbonate at high pressure conditions
B.A.V. Santos
a
, V.M.T.M. Silva
a
, J.M. Loureiro
a
, D. Barbosa
b
, A.E. Rodrigues
a,∗
a
Laboratory of Separation and Reaction Engineering, Department of Chemical Engineering, Faculty of Engineering of University of Porto, 4200-465 Porto, Portugal
b
Laboratory for Process, Environmental and Energy Engineering, Department of Chemical Engineering, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, 4200-465
Porto, Portugal
a r t i c l e i n f o
Article history:
Received 29 June 2012
Received in revised form 16 August 2012
Accepted 25 August 2012
Available online 2 September 2012
Keywords:
Equations of state
Supercritical CO2
Dimethyl carbonate
Vapour–liquid equilibrium
a b s t r a c t
The physical and chemical equilibrium for direct synthesis of dimethyl carbonate is studied using the
Soave–Redlich–Kwong equation of state coupled with five different mixing rules: one fluid van der Walls
(1PVDW), modified first order Huron–Vidal (mHV1), modified second order Huron–Vidal (mHV2), linear
combination of Vidal and Michelsen (LCVM), and Wong–Sandler (WS). The models parameters were
adjusted from experimental vapour–liquid equilibrium data, from the literature, for the relevant binary
systems. The mHV2 mixing rule showed to be the best model to predict phase equilibrium for this system.
Then, the DMC equilibrium yield was modeled based on the SRK/mHV2 model. The Gibbs free energy of
formation, for DMC, was adjusted from our experimental reaction equilibrium data in order to predict
the equilibrium constant.
© 2012 Elsevier B.V. All rights reserved.
1. Introduction
Organic carbonates have caught the attention of scientific
community due to their low volatility and, toxicity and high
biodegradability [1], which makes them potential chemicals for
alternative routes to replace existing hazardous and toxic pro-
cesses, according to the 12 principles of green chemistry [2]. In
particular, dimethyl carbonate (DMC) is one of the most versatile
carbonates, which can be used as reactant in carbonylation and
methylation reactions [3,4], replacing the toxic and corrosive phos-
gene, dimethyl sulphate and methyl halide. Furthermore, DMC can
be used as an alternative to volatile organic solvents, reducing VOC
emissions [1], and as an additive for gasoline [5,6] due to its high
oxygen content (53.3%) and high booster power, improving the
performance of gasoline combustion.
DMC was firstly produced by phosgenation of methanol [7],
although this route was almost abandoned due to the high
toxicity of phosgene. Nowadays the main routes to produce
DMC are oxy-carbonylation of methanol [8–10] and carbony-
lation of methylnitrile [11,12]; however these routes use toxic
carbon monoxide, and have risk of explosion and use fluent to
regenerate the catalyst. Therefore new alternatives have been
developed, such as the carbonylation of methyl carbamate [13], the
∗
Corresponding author. Tel.: +351 225081671.
E-mail address: arodrig@fe.up.pt (A.E. Rodrigues).
transesterification of ethylene carbonate [14–20] and the carbony-
lation of methanol [21].
Monteiro et al. [22] used measuring tools in order to assess
the sustainability of those six routes, by economical and environ-
mental aspects. For the economical assessment they compared the
price of the product with the reactants cost in stoichiometric con-
ditions, while for environmental assessment they considered two
factors: the toxicity and the environmental impact. The environ-
mental impact was measured by a waste reduction algorithm [23].
Table 1 presents the total score, which is inversely proportional to
the sustainability of the process. It was considered an equal weight
factor for the three indicators. The phosgenation of methanol is
by far the worst solution, while carbonylation of methanol and
methanol oxy-carbonylation present the best score, 0.12 and 0.07,
respectively.
However, the authors considered the transesterification of
methyl carbamate and ethylene carbonate as the most sustain-
able, since methanol oxy-carbonylation does not involve CO
2
sequestration and rejected carbonylation of methanol due to being
not feasible industrially. The low DMC yields and low reactiv-
ity of carbon dioxide are pointed out as the major drawbacks
of the direct synthesis of DMC (CO
2
+ methanol ↔ DMC + H
2
O).
Besides, lots of efforts have been taken in order to develop new
catalysts [24–34]. However, CeO
2
might be the reference cata-
lyst for this reaction [35], further modifications have been done,
in order to improve the catalyst activity, such as CeO
2
–ZrO
2
[36,37], H
3
PW
12
O
40
/Ce
0.6
Zr
0.4
O
2
[38] or 5Ga
2
O
3
/Ce
0.6
Zr
0.4
O
2
[32].
0378-3812/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.fluid.2012.08.022