International Journal of Engineering Research and Technology. ISSN 0974-3154, Volume 12, Number 8 (2019), pp. 1227-1238
© International Research Publication House. http://www.irphouse.com
1227
Performance Evaluation of Briquette Produced from a Designed and
Fabricated Piston-Type Briquetting Machine
Ikubanni Peter Pelumi
1*
, Omololu Tobiloba
1
, Ofoegbu Wallace
1
, Omoworare Oluwatoba
1
, Adeleke Adekunle Akanni
2
,
Agboola Olayinka Oluwole
1
and Olabamiji Taye Sola
1
1
Department of Mechanical Engineering, College of Engineering, Landmark University, Omu-Aran, Kwara State, Nigeria.
2
Department of Mechanical Engineering, University of Ilorin, Ilorin, Kwara State, Nigeria.
Abstract
Briquetting is an effective way of utilizing agricultural residues
as an efficient, effective and clean energy for rural and sub-
urban communities. Thus, the need for a locally manufactured
machine that is accessible and easy to operate. Therefore, a
piston-type briquetting machine was designed and fabricated in
this study. The performance of the machine was also evaluated
by compacting sawdust and rice husks into briquettes in which
the efficiency and capacity of the machine were 85.7% and
68.56 kg/h, respectively. Sawdust and rice husk were mixed in
the ratios 100:0, 94:6, 92:8, 90:10 by weight and was bonded
using an organic binder at constant proportion for all the
samples. From the result, the density (820 - 870 kg/m
3
),
moisture content (5.76 – 12.09 %), drop to fracture (8 – 20 times)
and water resistance (93.75 – 94.24 %) increased as the rice
husk particles increased in the briquette while porosity
decreased with increased rice husk particles in the briquette.
More so, volatile matter, ash content, fixed carbon content and
heating values decreased as the rice husk particles increased and
sawdust particles decreased in the briquettes. It could be
concluded that the machine would be useful to compact quality
solid fuels that would be able to withstand handling,
transportation and storage challenges.
Keywords: Briquette; sawdust; rice husk; proximate
analysis; ultimate analysis; piston-type briquetting machine
I. INTRODUCTION
Energy plays an important role in order to have a meaningful
economic and social development in any nation [1]. The
continuous depletion of various non-renewable energy
resources available and the greenhouse gas effects necessitates
for increased interests in renewable energy. Agro-wastes
(biomass) are vastly and hugely available in many developing
countries yet they are left untapped as useful fuel. Biomass is a
biological material derived from plant or plant-based materials
[2]. Biomass has become an important alternative renewable
energy due to its low greenhouse gas, low cost of production
and low acidic gas emissions [3]. Hence, biomass energy
research has attracted world-wide interest. Biomass is one of
the most commonly and readily available renewable energy
resources and serves as feedstock for bio-energy and can be
used to generate heat, electricity and other forms of energy [2,
4 – 5]. Biomass resources such as wood and wood wastes,
agricultural crops and their processing residues, municipal solid
wastes, animal wastes, and so on are found to be very abundant
[6 – 8].
II. RELATED WORK
Briquetting is a solid fuel production process through which
biomass is compacted to become fuel that can be useful for
both rural and semi-urban sectors [9]. Through densification,
the density of biomass materials could be increased and
volume reduced [10 – 13]. Various studies on briquettes
have indicated improvement in densified biomass produced
[9, 14 – 15]. Agricultural residues both field or process
residues [9] which are plant biomass (lignocellulosic
materials) are considered to be the most promising,
abundant and underutilized biological fuel resources. It has
been found to be useful and cost-effective source of
renewable energy. Such agricultural wastes that have
utilized for briquette fuel include palm oil mill, sawdust, rice
husk, rice bran, Areca leaves, rice straw, sugarcane leaves
and so on [1, 3, 5, 9, 16 – 18].
Rice husk is the outermost layer of the paddy grain. Aside
other lignocellulosic constituents present in it, it is very rich
in silica. The abundance nature of rice husk has made it a
strong attractive material for production of high-valuable
bio-product such as biofuels, electronics, particle-board
composites and absorbence [16, 19 – 21]. More so, sawdust
is a residue obtained from processed woods and generated
yearly in millions of tons [21 – 26]. Nazari et al. [27] utilized
agro-waste material in producing biomass briquette. Rice
husk and banana residue at various percentage compositions
and sizes were utilized for briquette production. This study
was conducted to assess the combustion performance of the
biomass composite briquette which was produced. The
composite briquette was densified at constant and controlled
temperature as well as pressure by varying the particle size
and ratio of the raw materials. From the combustion
performance results, it was reported that biomass composite
briquette utilized has the tendency to be used as solid fuel.
Solid biomass fuel obtained from rice straw and rice bran
was prepared and characterized by Chou et al. [3]. A rice
straw smashing machine was developed. The biomass was
compressed and characterization at room temperature was
done. It was reported that hot-pressing temperature has
significant effect on the air-dry density and the compressive
strength of the briquette.