1158 IEEE TRANSACTIONS ON INDUSTRIAL INFORMATICS, VOL. 9, NO. 2, MAY 2013
Design and Implementation of Digital
Control in a Fuel Cell System
Minsoo Jang, Member, IEEE, Mihai Ciobotaru, Member, IEEE, and Vassilios G. Agelidis, Senior Member, IEEE
Abstract—Digital control implementation is crucial in modern
power electronic converters and energy conversion systems, as
more complex control and friendly user interface are required.
The fuel cell (FC) is a promising clean energy source and a reli-
able technology for niche applications providing high conversion
efficiency. In this paper, a digitally controlled FC system is doc-
umented based on the boost-inverter topology that achieves both
boosting and inversion functions in a single-stage. A digital signal
processor TMS320F28335 is used to implement the control of the
FC system in order to provide a number of benefits including
low-cost, good performance, an easy implementation of a rela-
tively complicated algorithm, and user friendly interface. The
control design, analysis, simulation and experimental results are
presented in the paper to confirm the performance of the digitally
controlled FC system.
Index Terms—Boost-inverter, digital control, digital signal pro-
cessors (DSPs), fuel cell (FC) system.
I. INTRODUCTION
P
OWER electronic converters are the enabling technology
for the interface of modern energy generation sources such
as photovoltaic (PV) systems and fuel cells (FC), and control of
modern loads including electronics and motors [1]–[3].
As the applications of power electronic converters continue
to expand, the development of suitable low cost and high-per-
formance controllers has become important. Digital control is
the fundamental step forward to provide implementation of
more complicated algorithms with attractive benefits such as
programmability, adaptability, low part count, reduced suscepti-
bility to environmental variations, low-cost, high-performance,
expandability, and modularity [4], [5]. Therefore, recent re-
search effort has been concentrated on digital controllers, which
perform the previously mentioned functions that are not easily
achievable with analog control technologies. Especially, some
digital signal processors [digital signal processors (DSPs),
for example Texas Instruments TMS F28335] are developed
for power electronics applications such as dc–dc converters
and dc-ac inverters. The DSPs are considered as an effective
controller unit and have been widely used in numerous research
papers to implement different control methods [4]–[10].
Manuscript received November 30, 2011; revised March 15, 2012 and May
10, 2012; accepted September 17, 2012. Date of publication October 02, 2012;
date of current version January 09, 2013. Paper no. TII-11-945.
The authors are with the School of Electrical Engineering and Telecommu-
nications, The University of New South Wales, Sydney, NSW 2052, Australia
(e-mail: minsoo@ieee.org; mihai.ciobotaru@unsw.edu.au; vassilios.age-
lidis@unsw.edu.au).
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/TII.2012.2221724
Fig. 1. Illustration of the beginning of life (BOL) polarization characteristics
of the Nexa 1.2 kW PEMFC power module: voltage-current and power-current
characteristics with parasitic power graph. The net output power ranges from
zero being idle to 1200 W at rated power. The net output current ranges from
zero to 46 A across the operating range. The output voltage varies with the oper-
ating load according to the polarization characteristics of the fuel cell stack. The
normal idle voltages of the Nexa system are approximately 43 V. At rated power,
the Nexa system output voltage ranges from 26 to 29 V at beginning-of-life.
However on a positive note, the clean energy sources are
continuously increasing and the power electronics is the en-
abling technology. The FC is one of the attractive solutions
for a number of niche applications due to its high efficiency,
being environmentally friendly, modularity and cost effective-
ness [2], [3], [6], [11]–[13]. The FC systems need to be condi-
tioned which may include energy conversion stages. Addition-
ally, the FCs must be supported by energy storage devices to
achieve high quality supply of power [1], [2], [11]–[13]. When
the FCs are used to power ac loads or to be connected with
the electricity grid, an inversion stage is also required. To ad-
dress the load requirements of a FC system, a single-stage FC
system based on a boost-inverter has been proposed in [11].
The single-stage system is able to minimize the drawbacks of
a two-stage FC power conditioning system such as being bulky,
costly, and relatively inefficient due to its cascaded power con-
version stages [11].
Some recent research papers have been focusing on the de-
velopment of high performance and low cost digital controller
to address various requirements for the FC system design,
e.g., voltage regulation, power quality, and protection for
stand-alone/grid connected applications [5], [6], [8].
However, the detailed design and implementation of the dig-
ital control for a FC system based on a boost-inverter have not
been reported yet in the technical literature.
The objective of this paper is to document the design and
development of a digitally controlled FC system. The DSP
TMS320F28335 is a standalone controller unit which performs
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