Sensors and Actuators B 204 (2014) 588–595
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Sensors and Actuators B: Chemical
jo u r nal homep age: www.elsevier.com/locate/snb
Gas sensing properties of the nanostructured anodic Zr–W oxide film
Rosa M. Vázquez
a,∗
, Alexander Mozalev
b
, Raul Calavia
a
, Francesc Gispert-Guirado
c
,
Xavier Vilanova
a
, Hiroki Habazaki
d
, Eduard Llobet
a,∗∗
a
MINOS-EMaS, Universitat Rovira i Virgili, Avda. Països Catalans 26, 43007 Tarragona, Spain
b
Central European Institute of Technology (CEITEC), Brno University of Technology, Technická 10, 616 00 Brno, Czech Republic
c
Scientific Service, Universitat Rovira i Virgil, Avda. Països Catalans 26, 43007 Tarragona, Spain
d
Division of Materials Chemistry, Faculty of Engineering, Hokkaido University, N-13, W-8, Sapporo 060-8628, Japan
a r t i c l e i n f o
Article history:
Received 2 June 2014
Received in revised form 23 July 2014
Accepted 5 August 2014
Available online 13 August 2014
Keywords:
Zr–W alloy
Anodizing
Porous anodic alumina
Nanostructure
Mixed metal oxide
Gas sensor
a b s t r a c t
The sensing properties of nanostructured Zr–W mixed oxide film have been investigated. The film was
prepared via anodizing a sputter-deposited Zr–W alloy layer through nanopores in an anodic alumina
layer superimposed on the alloy. The morphology, structure and chemical composition of the film were
examined by SEM and XRD. The film consists of an array of self-ordered nanocolumns protruding from
a continuous thin oxide layer. The initially amorphous film material crystallizes to monoclinic WO
3
and
orthorhombic ZrO
2
due to a high temperature annealing in air. A sensor employing the ZrO
2
–WO
3
oxide
film as active layer was fabricated and used for detecting various concentrations (1–1000 ppm) of H
2
, CO,
C
2
H
5
OH and NO
2
at temperatures up to 300
◦
C. In hydrogen detection experiments, the sensor was very
fast, with a response time of 19 s, and highly sensitive to hydrogen, with a response value of up to 50,
while showing incomparably weaker and slower responses to carbon monoxide, ethanol and nitrogen
dioxide. The features of the films revealed to date are of importance for improving the chemical, structural
and exploitation stability of nanostructured tungsten-oxide-based films and their selectivity in hydrogen
gas detection.
© 2014 Elsevier B.V. All rights reserved.
1. Introduction
Crystalline nanostructured oxides of refractory metals are
attracting growing interest as active layers for chemical sensors.
In this niche, tungsten and zirconium metal oxide have shown to
be effective in detecting a wide range of gases [1–5].
In the past few years, new preparation techniques for obtain-
ing nanostructured gas sensing films have appeared with the aim
of increasing significantly surface-to-volume ratio leading to an
improvement in their gas sensing features [6–11]. Among these
technologies, anodizing of sputter-deposited tungsten layers has
the advantages of achieving tailored morphology and being well
compatible with Si microtechnology [6–8]. The major drawback
associated with nanostructured anodic WO
3
films is their chem-
ical instability, which may cause degradation of film morphology
∗
Corresponding author: Tel.: +34 977256572.
∗∗
Corresponding author: Tel.: +34 977558502.
E-mail addresses: rosamaria.vazquez@urv.cat,
rosamaria.vazquez@estudiants.urv.cat (R.M. Vázquez),
alexander.mozalev@ceitec.vutbr.cz (A. Mozalev), raul.calavia@urv.cat (R. Calavia),
francesc.guirado@urv.cat (F. Gispert-Guirado), xavier.vilanova@urv.cat
(X. Vilanova), habazaki@eng.hokudai.ac.jp (H. Habazaki), eduard.llobet@urv.cat
(E. Llobet).
and properties already during film growth [7]. As recently reported
for the case of porous-alumina-assisted titanium oxide nanostruc-
tured anodic films [12], nanoscale mixing of TiO
2
with a dissimilar
metal oxide (Al
2
O
3
) under an electric field restrains and stabilizes
the growth of TiO
2
phase, improving substantially the post-formed
properties of the mixed oxide, suppressing the temperature stim-
ulated grain expansion and oxygen out-diffusion, which are the
well-known drawbacks accompanying gas sensing application of
thin titanium oxide layers.
In the present work, we have synthesized a stable and
well-reproducible film of tungsten oxide regularly mixed at
the nanoscale with zirconium oxide via porous-alumina-assisted
anodizing of a sputter-deposited Zr–W alloy layer, and gained
insight into its gas sensing properties.
2. Experimental
2.1. Film preparation
A procedure technically similar to that described in our previ-
ous work [6] was followed in order to prepare the nanostructured
ZrO
2
–WO
3
gas sensing film. Briefly, a four-inch p-type Si wafer
with (100) crystal orientation was employed as a substrate.
Then a layer of Zr–W alloy (50/50 at%), which will be used for
http://dx.doi.org/10.1016/j.snb.2014.08.014
0925-4005/© 2014 Elsevier B.V. All rights reserved.