Applied Catalysis B: Environmental 101 (2011) 638–648
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Applied Catalysis B: Environmental
journal homepage: www.elsevier.com/locate/apcatb
Catalytic and structural properties of co-precipitated Mg–Zr mixed oxides for
furfural valorization via aqueous aldol condensation with acetone
I. Sádaba, M. Ojeda, R. Mariscal, J.L.G. Fierro, M. López Granados
∗
Institute of Catalysis and Petrochemsitry (CSIC), C/ Marie Curie 2, Campus de Cantoblanco, 28049 Madrid, Spain
article info
Article history:
Received 4 August 2010
Received in revised form 3 November 2010
Accepted 5 November 2010
Available online 16 November 2010
Keywords:
Biomass
Furfural
Claisen-Schmidt condensation
Biofuels
Furfurylidene
abstract
A series of MgO–ZrO
2
mixed oxides with different nominal Mg/(Mg + Zr) atomic ratios (0, 0.1, 0.3, 0.5,
0.75, 0.85 0.92) were prepared by co-precipitation and calcined at 873 K. The catalytic activity in aldol
condensation of furfural with acetone was tested in aqueous medium. These solids were systematically
characterized by XRD, TEM, XPS, N
2
adsorption–desorption isotherms and thermal analysis.
Mg
x
Zr
1-x
O
2-x
solid solution with cubic ZrO
2
structure was the only phase observed for the mixed solids
with Mg/(Mg + Zr) atomic ratio ≤0.3, which had very low activity. Two different phases were observed
in solids with a nominal Mg/(Mg + Zr) atomic ratio ≥0.5: cubic MgO and c-Mg
x
Zr
1-x
O
2-x
. Moreover, the
relative concentration of the latter phase decreases as the Mg concentration increases. Zr
4+
cations are
present at the surface of the c-MgO, the concentration of which is lower in the Mg-richer samples. No
significant differences were found between the overall catalytic activity of these samples. Therefore, three
different active surface sites can be found in these solids: Mg–O–Mg sites co-existing with Mg–O–Zr sites
at the surface of c-MgO, and Mg–O–Zr sites at the surface of c-Mg
x
Zr
1-x
O
2-x
. The Mg–O–Zr sites on c-MgO
are much more active than the other two sites, which show similar intrinsic activity. The overall activity
of each catalyst depends on the amount of each of these surface sites and on their intrinsic activity.
Reutilization tests and characterization of the used catalysts suggests that the most probable causes
of deactivation are fouling and/or poisoning of the surface sites by furfural derived heavy compounds,
leaching of Mg
2+
and Zr
4+
cations, or hydration of the Mg oxide.
© 2010 Elsevier B.V. All rights reserved.
1. Introduction
The sustainable production of liquid fuels from renewable
sources is a social, political and environmental priority. Biomass
can be used as an abundant, worldwide, carbon-neutral renewable
energy resource to produce biofuels and biomass derived chem-
icals [1–4]. Indeed, the so-called first generation biofuels include
bioethanol and biodiesel obtained from a variety of biomass sources
(starch, sugars, animal fats and vegetable oils). However, the use of
these biofuels presents important limitations and drawbacks and
accordingly, their prices cannot currently compete with those of
existing fossil fuels, and only a limited reduction of net carbon diox-
ide emissions is being produced. Moreover, at present, extensive
production of these biofuels cannot be achieved without threat-
ening human and animal food supplies, and biodiversity. Second
generation biofuels that are obtained from resources and land that
is not used for food purposes may resolve some of these problems.
In this case, large quantities of fuel can be obtained sustainably,
affordably and with improved environmental benefits. In this con-
∗
Corresponding author. Tel.: +34 91 5854937; fax: +34 91 5854760.
E-mail address: mlgranados@icp.csic.es (M.L. Granados).
text lignocellulosic materials appear as to be an excellent candidate
as raw material for second generation biorefineries.
Furfural can be obtained from C
5
carbohydrates present in ligno-
celluloses [5,6] and it possesses great potential as a key compound
in the valorization of the hemicellulose contained in biomass when
considering the development of a modern biorefinery. Indeed,
furfural can be transformed into a variety of important indus-
trial chemicals by hydrogenation, oxidation, reductive amination,
decarbonylation, nitration, condensations, etc. [1]. In particular,
this latter valorization route of furfural through aqueous aldol con-
densation with acetone has recently been proposed by Dumesic and
co-workers as an intermediate step to synthesize second genera-
tion biofuels obtained from lignocellulosic biomass [7–13]. Aldol
condensation reactions of furfural are also of interest to form
furfurylidene ketone-based compounds, which may have appli-
cations as aromas in the food industry [14] and as monomers
in furan derived resins [15]. In this context the challenge is to
find catalysts in aldol condensation reactions that are active in
aqueous media. The development of green and sustainable cat-
alytic processes in biorefineries requires the use of non-toxic and
inexpensive solvents. Moreover, furfural–water solutions are much
cheaper as no distillation is required to separate furfural from
water.
0926-3373/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.apcatb.2010.11.005