ISSN 2712-0562
Sustainable Engineering and Innovation Review Article
Vol. 5, No. 1, February 2023, pp.1-14
https://doi.org/10.37868/sei.v5i1.id186
This work is licensed under a Creative Commons Attribution License (https://creativecommons.org/licenses/by/4.0/ ) that allows others
to share and adapt the material for any purpose (even commercially), in any medium with an acknowledgement of the work's authorship
and initial publication in this journal.
1
Laser cladding and applications
Fehim Findik
1,2,*
1
BIOENAMS AR-GE Center, Sakarya University, Turkey
2
Metallurgy and Materials Engineering Department, Sakarya Applied Sciences University, Turkey
*
Communication author, E-mail: findik@subu.edu.tr
Received Dec. 19, 2022
Revised Feb. 12, 2023
Accepted Feb. 23, 2023
Abstract
Laser coating is a material placement technique wherein a powder material is
melted using a laser to coat a portion of a substrate. In this study, laser cladding
and its applications are reviewed. First, the background of the technique and its
important parameters are highlighted. Then, the control of the laser cladding
procedure is criticized. As an example of the process, laser cladding of titanium
alloys is investigated. Finally, applications of laser cladding on gas turbine engines,
dies and drilling spindles, tools, and turbine blades are highlighted.
© The Author 2023.
Published by ARDA.
Keywords: Laser cladding, Applications, Ti-alloys, Biomaterials
1. Outline
With the fast development of laser claims and the decrease in the price of laser structures, laser material
dispensation has added an increasing position in various productions such as aerospace, automotive, defense,
and navy. In recent years, laser technology applications are gaining substantial attention because of their spread
possibility for material dispensation for example laser and metallic coating. Laser coating is a mutual technology
using design (CAD) and manufacturing sensors, robotics, and powder metallurgy. Laser plating uses a laser
warmth basis to sum a skinny stratum of the anticipated metal onto a movable substrate. The accumulated stuff
can be conveyed to the substrate by various approaches. The laser coating process offers an additive
manufacturing and prototyping technique and allows complex components to be produced without intermediate
steps. Laser plating proposes many compensations over traditional coating procedures such as arc welding and
plasma spraying, with negligible distortion and improved surface quality. There is also a number of benefits to
using this method as a rapid prototyping practice.
Rapid prototyping can be utilized to yield part homogeneous structures and improved mechanical properties.
Parts produced utilizing the method are close to net shape, nonetheless, often need post-processing. Because of
its additive environment, laser plating can be practiced in a diversity of parts, tools, and innovative production
to overwhelm the boundaries of current metal production machineries. This provides a number of advantages
such as [1, 2]: reduced production time, improved thermal control, part repair, fabrication of a functionally rated
part, and production of the smart structure. Notwithstanding its clear profits, laser plating is not hitherto
extensively used in metallic coating applications. Though laser plating proposes some compensations over
traditional production machineries, the procedure may besides have disadvantages such as quality differences.
High asset price, low efficiency of laser sources, and absence of control in coating are drawbacks of this
equipment. However, high-power diode lasers (HPDL) show countless industrial potential for utilization in
metallic coating requests. In this study, laser cladding will be overviewed introducing laser cladding equipment,
controlling of laser cladding process, laser cladding of titanium alloys as well as practical applications will be
highlighted.