A novel staggered hybrid SSF approach for efficient conversion of
cellulose/hemicellulosic fractions of corncob into ethanol
K.K. Brar
a, b
, Satindar Kaur
b
, B.S. Chadha
a, *
a
Department of Microbiology, Guru Nanak Dev University, Amritsar, Punjab 143005, India
b
Department of Food Science & Technology, Guru Nanak Dev University, Amritsar, Punjab 143005, India
article info
Article history:
Received 29 December 2015
Received in revised form
22 March 2016
Accepted 24 March 2016
Available online xxx
Keywords:
H
2
SO
4
pretreatment
Corncob residue
Enzymatic hydrolysis
Saccharification
Cellic CTec2
Malbranchea cinnamomea
abstract
The following study reports bioconversion of corncob into ethanol using hybrid approach for co-
utilization of dilute acid hydrolysate (pentose rich stream) and hexose rich stream obtained by enzy-
matic saccharification employing commercial cellulase Cellic CTec2 as well as in-house cellulase prep-
arations derived from Malbranchea cinnamomea, Scytalidium thermophilium and a recombinant
Aspergillus strain. Acid hydrolysis (1% H
2
SO
4
) of corncob at 1:15 solid liquid ratio led to removal of 80.5%
of hemicellulosic fraction. The solid glucan rich fraction (63.5% glucan, 8.3% pentosans and 27.9% lignin)
was hydrolysed at 10% substrate loading rate with different enzymes for 72 h at 50
C resulting in release
of 732 and 535 (mg/g substrate) total sugars by Cellic CTec2 and M. cinnamomea derived enzymes,
respectively. The fermentation of enzyme hydrolysate with co-culture of Saccharomyces cerevisiae and
Pichia stipitis added in sequential manner resulted in 3.42 and 2.50% (v/v) ethanol in hydrolysate ob-
tained from commercial Cellic CTec2 and M. cinnamomea, respectively. Employing a hybrid approach,
where dilute acid hydrolysate stream was added to solid residue along with enzyme Cellic CTec2 during
staggered simultaneous saccharification and fermentation at substrate loading rate of 15% resulted in
252 g ethanol/kg corncob.
© 2016 Published by Elsevier Ltd.
1. Introduction
Corncob, by product in corn (maize) production, is energy dense
agro-waste with high xylose content, when compared to corn
stover [1] is suitable lignocellulosic substrate for developing
bioconversion technology. However, only limited reports on its
bioconversion are available [2]. Selection of efficient pretreatment
technology followed by enzymatic saccharification for achieving
high sugars yield is the key to successful conversion of lignocellu-
losic biomass into ethanol [3,4]. However, the energy intensive
pretreatment and cost of enzyme are considered to be the major
constraints in commercial viability of this process. The literature
and patent search suggest that few robust pretreatment technolo-
gies based on thermochemical/steam explosion for disintegration
and separation of cellulose fibres from the intricate lignocellulosics
complex are available and subsequent conversion of cellulosic
fraction into monomeric sugars [3,5]. A few studies have also
reported the use of dilute inorganic acids for pretreatment in
conjunction with steam explosion but at relative lower tempera-
tures thus making process energy efficient. During acid mediated
pretreatment most of the hemicelulosic fraction is recovered as
xylose rich stream leaving most of the cellulose intact for cellulase
based hydrolysis [6]. The method of pretreatment affects attributes
like adsorption behavior of enzymes [7] as well as results in
increased crystalinity and recalcitrance of cellulose to cellulase
mediated hydrolysis requiring higher enzyme loading rates to
achieve efficient hydrolysis. Generally commercial cellulase prep-
arations derived from Trichoderma reesei are used for hydrolysis,
however, these are costly. In light of this it is very important that
catalytically efficient indigenous enzyme producing strains are
identified and evaluated. Therefore, the enzymatic hydrolysis po-
tential of cellulase/hemicellulases derived from indigenous strains
Malbranchea cinnamomea (CM-10T), Scytalidium thermophilium
(CM-8T) and Aspergillus strain (AN-64) were evaluated and
compared to the commercial cellulase preparation Cellic CTec2
(Novozyme). Furthermore methods for co-utilization of pentose
rich stream recovered during dilute acid hydrolysis for effective
bioconversion of both C6 and C5 sugars into ethanol using glucose
* Corresponding author.
E-mail addresses: kamalbrarmft@gmail.com (K.K. Brar), satindar_gndu@yahoo.
com (S. Kaur), chadhabs@yahoo.com (B.S. Chadha).
Contents lists available at ScienceDirect
Renewable Energy
journal homepage: www.elsevier.com/locate/renene
http://dx.doi.org/10.1016/j.renene.2016.03.082
0960-1481/© 2016 Published by Elsevier Ltd.
Renewable Energy xxx (2016) 1e7
Please cite this article in press as: K.K. Brar, et al., A novel staggered hybrid SSF approach for efficient conversion of cellulose/hemicellulosic
fractions of corncob into ethanol, Renewable Energy (2016), http://dx.doi.org/10.1016/j.renene.2016.03.082