INTERNATIONAL JOURNAL OF SCIENTIFIC & TECHNOLOGY RESEARCH VOLUME 9, ISSUE 03, MARCH 2020 ISSN 2277-8616
1395
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Improving Zonal Isolation With Foam Cementing
Rizki Akbar, Rini Setiati, Abdul Hamid
Abstract— Cementing is the most important part of well construction and requires effective compatibility with nitrogen (N2) additives. Some of the
challenges associated with this process are high temperatures, brine corrosion, and CO2 gas. The cementing process in geothermal wells is similar to
oil and gas with high displacement efficiency to ensure adequate processing during low velocity. This study, therefore, aims to determine the function of
foam cement using nitrogen to improve zonal isolation. The low use of variable density and relatively high strength of the foamed cement help operators
to achieve long-term hydraulic bonds and zonal isolation by preventing hydrostatic pressure damage. In Indonesia, geothermal wells are developed with
the fracture and low temperature gradients using lightweight foamed cement. This ensures job success, proper engineering, and control.. The results
foam cementing are to establish good bonds and zonal isolation, the engineering process allows operators to adjust slurry density during cementing as
needed. It is first mixed then pumped into a hole, and stabilized to create foam. This study concludes foam pumping has the ability to improve zonal
isolation in oil and gas drilling wells.
Index Terms— cement, slurry, nitrogen, zonal isolation, foam, engineering.
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INTRODUCTION
Cementing process is the way of placing cement into annulus
between casing and wellbore. For achieve this purpose,
hydraulic sealing have to obtain casing and cement, also
casing and cement, in the mean time preventing the
chanelling. For this main requirement for cementing oil and
gas wells are [1] to tying and supporting the casing, limiting
the movement of fluid between formation and sealing the lost
circulation zone. Nevertheless, there are several factors
causing failure cementing process, such as cause of
mechanical shock of pipes and extension of the casing.
Pressure causes conventional cement to break down quickly,
thereby, creating a new flow in the annulus. Furthermore,
continuous casing pressure (SCP) is generated when the
pressure returns to the annulus after thermal expanded of the
fluid and closure of the valve. The compressible and flexible
nature of cement tends to flex and absorb pressure, which
damages conventional cement. Its flexibility without foaming
tends to increase cementing lifespan by maintaining the
integrity of the hydraulic bond, preventing the formation of
microannules, and eliminating pressure cracks.
2. METHOD OF THE RESEARCH
Foam cement is a mixture of slurry, foaming agents, and
nitrogen gases. When mixed with the correct composition, it
forms a stable and lightweight slurry. In development of foam
cementing must suitable with base-water. Stable base-water
slurry cement have a same mechanism that will produce free
fluid depend on properties of set foamed cement. [1]. The
cement slurry is first mixed and pumped into the well, which is
followed by the injection of a proportional amount of high
pressure N2. The layout of producing a sample foam is
presented in Figure 1. Nitrogen is put into the cement slurry
with adequate energy to produce descriditated gas cells,
thereby producing a stabilized and unconnected product in the
form of bubbles. These bubbles are not fused (Figure 2),
thereby producing a cement matrix with low-density
permeability and high strength. For example, slurries are
bubbled up to densities as low as 4 lb /gal and are easily
placed in weak formations, thereby preventing problems
associated with lost circulation and fallback. Foam cement
tends to support the functions of primary cementing and
repairing for offshore and onshore usage, as shown in the
following list [1]:
1. With some additives of cement, foaming creates a
synergistic effect that enhances its properties. This
effect is proven by some additives which lose fluid,
material circulation, and latex.
2. The density of foam cement varies. Its ductility allows
expansion and maintenance of pressure during
hydration, thereby assisting in the production of long-
term zone isolation. When cement expands, it fills the
swept hole, and the circulation zone disappears very
broadly without damaging the formation.
3. Increased sludge removal capacity from foam cement
also helps to improve zonal isolation. Furthermore, its
tenacity provides sheath support for wells.
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Rizki Akbar, Petroleum Engineering, Faculty of Earth Technology and
Energy, Trisakti University, Jakarta, Indonesia, PH+6281315557735. E-
mail: rizkiakbar@trisakti.ac.id
Rini Setiati, Petroleum Engineering, Faculty of Earth Technology and
Energy, Trisakti University, Jakarta, Indonesia, PH+628158848400.
E-mail: rinisetiati@trisakti.ac.id
Abdul Hamid, Petroleum Engineering, Faculty of Earth Technology and
Energy, Trisakti University, Jakarta, Indonesia, PH +6285714830320,
E-mail: abdulhamid@trisakti.ac.id