Full length article
Deformation behavior of nano-porous polycrystalline silver. Part II:
Simulations
S. Zabihzadeh
a, b
, J. Cugnoni
c
, L.I. Duarte
d
, S. Van Petegem
a
, H. Van Swygenhoven
a, b, *
a
Photons for Engineering and Manufacturing, SYN, Paul Scherrer Institut (PSI), CH-5232 Villigen, Switzerland
b
Neutrons and Xrays for Mechanics of Materials, Institute of Materials,
Ecole Polytechnique F ed erale de Lausanne, CH-1015 Lausanne, Switzerland
c
Ecole Polytechnique F ed erale de Lausanne (EPFL), LMAF-STI, Lausanne, CH-1015, Switzerland
d
ABB Switzerland Ltd. Corporate Research, CH-5405, Baden-Daettwil, Switzerland
article info
Article history:
Received 1 September 2016
Received in revised form
15 February 2017
Accepted 8 April 2017
Available online 20 April 2017
Keywords:
Finite element simulations
Porous structure
Size effects
Deformation behavior
abstract
Three-dimensional finite element simulations of nano-porous silver structures are performed to un-
derstand the correlation between the porous morphology and the mechanical behavior. The nano-
structures have been obtained from ptychographic X-ray computed tomography. The simulations allow
distinguishing between the interplay and role of the ligament size, the pore morphology and the
porosity, and therefore provide a better comprehension of the experimental observations. We show that
the proposed model has a predictive character for mechanical behavior of nano-porous silver.
© 2017 Published by Elsevier Ltd on behalf of Acta Materialia Inc. This is an open access article under the
CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
1. Introduction
The mechanical response of porous materials can be modeled
with finite element (FE) simulations [1]. Several models exist to
generate these structures such as the periodic Kelvin cells [2] and
the Weaire-Phelan cells [3] generated with the surface Evolver
program developed by Brakke [4] or the Voronoi Diagram [5]. It is
however also possible to generate a micromechanical model
directly from the microstructure obtained by tomography tech-
niques [1]. To capture the effects of heterogeneity and structure of
the porous network three-dimensional (3D) simulations are
required. Recent developments in high-resolution 3D imaging
techniques, such as focus ion beam (FIB)/scanning electron micro-
scopy (SEM) or X-ray tomography launched a larger interest in
performing 3D simulations on the actual microstructure of the
porous materials [6e12]. Using high-resolution 3D images obtained
from serial-block face scanning electron microscopy [13], Carr et al.
[9] studied the influence of aging on the porosity, the pore distri-
bution and the elastic modulus of sintered micro silver paste. It was
reported that aging does not influence the global density and the
elastic modulus of the material. However, aging increases the
heterogeneity in the pore distributions and results in a clustering of
pores leading to a local decrease of the elasticity next to the high
porous regions. Our previous [14] experimental work on nano-
porous sintered silver layers showed a strong dependency of the
mechanical behavior on the microstructure. To allow a better un-
derstanding, 3D (FE) microstructure-based simulations are per-
formed. The statistically representative volume elements or RVE
were obtained by ptychographic tomography, a technique
providing a higher resolution than X-ray nano-tomography [15]. By
comparing the simulation results with in-situ and ex-situ tensile
tests the deformation mechanisms are discussed.
2. Experimental setup and simulation methodology
2.1. Sample fabrication
Eight thin layers (25 ± 5 mm) of porous polycrystalline silver
layers are produced during pressure assisted sintering. The samples
are called as S1eS8 and are sintered in the temperature range of
210e300
C, pressure range of 4e12 MPa during 3e10 min. More
details about sample fabrications are found in first part of the paper
[15]. S1 and S8 are samples sintered respectively at lowest and
highest extremes of sintering conditions.
* Corresponding author. Photons for Engineering and Manufacturing, SYN, Paul
Scherrer Institut (PSI), CH-5232 Villigen, Switzerland.
E-mail address: helena.vs@psi.ch (H. Van Swygenhoven).
Contents lists available at ScienceDirect
Acta Materialia
journal homepage: www.elsevier.com/locate/actamat
http://dx.doi.org/10.1016/j.actamat.2017.04.041
1359-6454/© 2017 Published by Elsevier Ltd on behalf of Acta Materialia Inc. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/
licenses/by-nc-nd/4.0/).
Acta Materialia 131 (2017) 564e573