Journal of Alloys and Compounds 482 (2009) 110–113
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Journal of Alloys and Compounds
journal homepage: www.elsevier.com/locate/jallcom
A study on mechanochemical behavior of B
2
O
3
–Al system to produce
alumina-based nanocomposite
E. Mohammad Sharifi
a
, F. Karimzadeh
a,b,∗
, M.H. Enayati
a,b
a
Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111, Iran
b
Nanotechnology and Advanced Materials Institute, Isfahan University of Technology, Isfahan 84156-83111, Iran
article info
Article history:
Received 8 February 2009
Received in revised form 5 April 2009
Accepted 7 April 2009
Available online 21 April 2009
Keywords:
Ceramics
Nanostructured materials
Mechanochemical processing
abstract
One possible route for producing the fine and homogenous distribution of hard particles in composite
microstructure is the mechanochemical processing in which high-energy ball milling promotes the reac-
tion in a mixture of reactive powders. In this study mechanochemical reaction of B
2
O
3
and Al powder
during ball milling was studied. The phase transformation and microstructure of powder particles dur-
ing ball milling were investigated by X-ray diffractometry and scanning electron microscopy. The results
showed that during ball milling the B
2
O
3
–Al reacted with a combustion mode producing Al
2
O
3
–AlB
12
nanocomposite. The crystallite size of Al
2
O
3
and AlB
12
was 40 and 25nm, respectively. This structure
appeared to be stable upon annealing.
© 2009 Elsevier B.V. All rights reserved.
1. Introduction
In recent years, there has been increased interest in the scope
of ceramic–ceramic composites. The main objective for research in
this field is to develop a new generation of ceramic materials with a
higher strength and better toughness [1,2]. Alumina-based ceramic
composites reinforced with carbides, borides and nitrides have
been widely developed in order to produce an alternative mate-
rial for cutting tools [3–5]. Studies have shown that the addition
of some hard particles, in the amount of 20–40 wt.%, can improve
toughness, strength and also thermal shock resistance of the mono-
lithic matrix [6–9]. Moreover the dispersion of hard particles in the
matrix produces a pinning effect that reduces alumina crystallite
growth, which in turn improves the mechanical properties of the
material [10,11]. It has been pointed out that producing nanosized
microstructure is an effective way to overcome the brittleness of
ceramics [12].
Several techniques such as self-propagating high temperature
synthesis (SHS) and mechanochemical synthesis have been devel-
oped to produce a wide array of ceramic matrix composites.
Among these methods, mechanochemical synthesis; that is, chem-
ical reactions induced by high-energy ball milling, is well known
for fabrication of novel materials such as nanocomposites [13].
High-energy ball milling can enhance the kinetics of reactions
∗
Corresponding author at: Department of Materials Engineering, Isfahan Univer-
sity of Technology, Daneshgah Blv., Isfahan 84156-83111, Iran. Tel.: +98 311 3915744;
fax: +98 311 3912752.
E-mail address: Karimzadeh f@cc.iut.ac.ir (F. Karimzadeh).
of components and as a result can induce chemical reactions in
powder mixtures at room temperature or at least at much lower
temperatures. This technique can lead to formation of interpen-
etrating phase composites with nanosized microstructures. An
important characteristic of such phases is that they exhibit prop-
erties and performance much improved over their conventional
microcrystalline counterparts [14].
Boride dispersed alumina composite has several potential appli-
cations including neutron absorber and armor materials [15]. By
now, no data have been reported on the use of mechanically induced
aluminothermic reduction of boron oxide for the preparation of
boride dispersed alumina matrix nanocomposite. The study of the
aluminothermic reduction of boron oxide is not only of practical
importance in the preparation of alumina matrix composites but
also of theoretical interest.
In this work, formation of Al
2
O
3
–AlB
12
nanocomposite powder
was investigated by utilizing mechanochemical process starting
from B
2
O
3
and Al powder mixtures. In meantime, the structural
evolution during mechanochemical process was studied.
2. Experimental
B2O3 (99% purity) and Al (99.5% purity) powders with stoichiometric composi-
tion were mixed according to reaction (1):
13Al + 6B2O3 = 6Al2O3 + AlB12 (1)
The weight percentage of AlB12 in reaction (1) is about 20%.
Ball milling of powder mixture was carried out in a planetary ball mill at room
temperature and under argon atmosphere. The ball milling media were hardened
chromium steel vial (150 ml) with five steel balls (20 mm). The ball-to-powder
weight ratio and the rotational speed of vial were 10:1 and 500rpm, respectively.
The milling was interrupted at selected times and a small amount of powder was
0925-8388/$ – see front matter © 2009 Elsevier B.V. All rights reserved.
doi:10.1016/j.jallcom.2009.04.051