~ 2505 ~
International Journal of Chemical Studies 2020; 8(3): 2505-2509
P-ISSN: 2349–8528
E-ISSN: 2321–4902
www.chemijournal.com
IJCS 2020; 8(3): 2505-2509
© 2020 IJCS
Received: 14-03-2020
Accepted: 17-04-2020
Devendra Kumar
Assoc. Professor, PFE, CAE,
DRPCAU, Pusa, India
Mohan Singh
Professor & Head Department of
PHP&FE, JNKVV, Jabalpur,
Madhya Pradesh, India
Shobha Rani
Sr. Scientist & Head KVK,
Jehanabad, Bihar, India
Varsha Kumari
S.M.S. (H.Sc.), KVK, Vaishali,
India
Corresponding Author:
Devendra Kumar
Assoc. Professor, PFE, CAE,
DRPCAU, Pusa, India
Effect of material parameters and machine
parameters on physical property of extrudates
prepared from different blends of sattu and kodo
Devendra Kumar, Mohan Singh, Shobha Rani and Varsha Kumari
DOI: https://doi.org/10.22271/chemi.2020.v8.i3aj.9587
Abstract
In the present study extrudates were prepared to identify the optimum machine parameters and prepare
good quality ready to eat extruded snacks from a suitable blend of sattu and kodo Extrusion aims at
producing a voluminous, expanded, crispy product resembling a baked product. The increase in
proportion of sattu and die head temperature increases the water absorption index. The water absorption
index achieved a maximum value of 58.5% and a minimum value of 48.7%. The bulk density increases
with the increase in moisture content increases in proportion of sattu and the increase in barrel
temperature with decrease in die head temperature and increase in screw speed. The bulk density
achieved a maximum value of 0.60 g/mm
3
and a minimum value of 0.46 g/mm
3
.
Keywords: kodo, extruder, moisture, sattu, millet
1. Introduction
Extrusion cooking combines the heating of food raw material with the act of extrusion to
create a cooked and shaped food product. Cooking of food ingredients during the extrusion
process results in the gelatinization of starch, denaturation of protein, inactivation of many raw
food enzymes responsible for food deterioration during storage, the destruction of naturally
occurring toxic substances such as trypsin inhibitors in soybeans, and the diminishing of
microbial counts in the final product. Humans and other monogastric species cannot easily
digest un-gelatinized starch. Extrusion cooking is somewhat unique because gelatinization
occurs at much lower moisture levels (12-22%) than necessary in other food processing
operations rather processing conditions that increase temperature, shear, and pressure tend to
increase the rate of gelatinization. The presence of other food compounds, particularly lipids,
sucrose, dietary fibre and salts, also affects gelatinization (Harper 1981)
[1]
. Extrusion cooking
is a high-temperature short-time (HTST) process capable of generating high temperatures up to
200
o
C or so; high pressures up to 2000 psi, and relatively high shear rates of 10 to 200 s
-1
in
extrudes the retention time is sufficient so that each cereal particle achieves temperature and
moisture equilibrium. The extruder barrel itself consists of jackets that contain the rotating
screws. In the feeding zone, low-bulk-density raw materials are introduced into the extruder
barrel. The overall feed rate is limited by the ability of the screws in this section to transport
the dry feed. In the compression zone, kneading continues, and the screws of the extruder start
to achieve a higher degree to fill as their screw pitch decreases. The raw material loses its
granular texture, and its density begins to increase, as does the pressure inside the barrel.
2. Methods and Materials
Sattu and kodo were procured from local market. After initial removal of foreign materials, all
the mixture of sattu powder and kodo flour) were blended in predetermined proportions and
mixed thoroughly in mixer and then they were fed to the Brabender single screw extruder at
specific moisture content for making the extruded product at different predetermined set of
operations.
Bulk Density
Bulk density is the mass per unit bulk volume where the volume is calculated including the