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Solar Energy Materials and Solar Cells
journal homepage: www.elsevier.com/locate/solmat
Hafnium carbide based solar absorber coatings with high spectral selectivity
Kushagra Hans
a,b
, S. Latha
a
, P. Bera
a
, Harish C. Barshilia
a,
⁎
a
Nanomaterials Research Laboratory, Surface Engineering Division, CSIR-National Aerospace Laboratories, Bangalore 560017, India
b
Birla Institute of Technology and Science-Pilani, Goa Campus, NH-17B, Zuarinagar, Goa 403726, India
ARTICLE INFO
Keywords:
Hafnium carbide
Solar absorber coating
High selectivity
Sputtering
ABSTRACT
Single layer coatings of hafnium carbide were deposited on stainless steel, copper and silicon substrates by
means of reactive sputtering. The deposition process was optimized for maximum solar absorptance by varying
the process parameters. In the case of coated stainless steel substrates, we obtained a maximum solar absorp-
tance of 0.925 along with a thermal emittance of 0.13. For coated copper substrates we obtained a maximum
solar absorptance of 0.948 along with a thermal emittance of 0.03. Reflectance spectra of SS and Cu substrates
coated at optimized parameters were measured in the wavelength range 250 nm to 20 μm. Detailed x-ray
photoelectron spectroscopy (XPS) studies were carried out to investigate the chemical composition of the
coatings. XPS analysis of coated samples showed that because of the tendency of HfC to oxidize, the coating had
a surface consisting mostly of HfO
2
but the extent of oxidation reduced with depth and partially oxidized HfC
was present on the subsurface layers of the coatings. Along with the absorbing nature of HfC and appropriate
coating thickness, the high solar absorptance of the coating can be partially attributed to the presence of HfO
2
near the surface which acts similar to an antireflection layer. Assuming a two-layer model of the coating, an
upper HfO
2
layer and a HfC layer underneath it, reflectance spectra of the coated samples were simulated using
SCOUT software and compared to the experimentally obtained spectra. For all the samples, best fit values of
coating thicknesses were in the range 120–130 nm.
1. Introduction
Electricity production is responsible for around one-quarter of the
total greenhouse gas emission globally [1]. Concentrated solar power
(CSP) systems are a vital cleaner alternative to fossil fuels based systems
of electricity production. These systems are predicted to provide around
11% of the global electricity by the year 2050 [2]. A key component of
CSP systems is the absorber surface which intercepts solar radiation.
The efficiency of these systems is enhanced by application of a solar
selective coating on the absorber surface [3].
Transition metal carbides and nitrides have been proposed as pro-
mising candidates for solar absorber coatings because of their inherent
selectivity long ago [3]. Optical properties of these materials are dif-
ferent than pure metals because of the contribution to dielectric func-
tion from interband transitions of bound electrons. In metals a steep
drop in reflectance is observed at the plasma frequency. Whereas, in
case of transition metal carbides and nitrides this drop in reflectance is
shifted towards lower frequencies because of the contribution from
interband transitions [4]. This extends the high absorption frequency
range in these materials which leads to higher solar absorption. Sputter
deposited films of TiN, ZrN, ZrC, ZrC
x
N
y
and ZrO
x
N
y
have been
reported to have solar absorption ranging from 0.80 to 0.93 [5].
Hafnium carbide (HfC) is one the most refractory binary compounds
known. It has a melting point of 3928 °C, which is among the highest
melting point for binary compounds [6]. Sayir [7] has reported the
mechanical properties of a carbon fiber - HfC composite material, which
has a potential to be used as a structural material for high-temperature
aerospace applications. To make the composite, HfC was deposited on
substrates made of graphite and carbon fiber cloth using CVD process.
The fact that HfC can withstand high-temperature environment makes
it more suitable to be used in solar absorber coatings. Structure and
mechanical properties of HfC films deposited using other processes
have also been reported by many researchers. Teghil et al. [8] have
reported the hardness of HfC coating deposited by pulsed laser ablation.
Shuo et al. [9] sputter deposited HfC films on Si substrates and observed
how hardness, microstructure and tribological behavior change with a
change in the carbon content of the film. Oxidation of hafnium carbide
has also been studied thoroughly [10–12]. At an oxygen pressure of 1.3
kPa, oxidation of HfC begins at 430 °C. During the oxidation of HfC, a
dense hafnium oxide layer with carbon dissolved in it (HfC
x
O
y
) is
formed, which separates HfO
2
from HfC [10]. This layer acts as an ef-
fective diffusion barrier for oxygen. Sani et al. [13] have investigated
https://doi.org/10.1016/j.solmat.2018.05.005
Received 5 March 2018; Received in revised form 1 May 2018; Accepted 3 May 2018
⁎
Corresponding author.
E-mail address: harish@nal.res.in (H.C. Barshilia).
Solar Energy Materials and Solar Cells 185 (2018) 1–7
0927-0248/ © 2018 Elsevier B.V. All rights reserved.
T