Gasification of Crude Glycerol after Salt Removal
Ana Almeida,
†
Rosa Pilã o,*
,†
Albina Ribeiro,
†
Elisa Ramalho,
†
and Carlos Pinho
‡
†
CIETI, Instituto Superior de Engenharia do Porto (ISEP), Rua Dr. Antó nio Bernardino de Almeida 431, 4200-072 Porto, Portugal
‡
CEFT, Faculdade de Engenharia da Universidade do Porto (FEUP), Rua Dr. Roberto Frias s/n, 4200-465 Porto, Portugal
ABSTRACT: The increase in the amount of crude glycerol available on the market, as well as the decrease in its purity due to
the use of waste materials in the production of biodiesel, has forced producers to look for alternative ways of valuing this
byproduct. In this research work, crude glycerol of a Portuguese biodiesel producer was pretreated using an ion exchange
process in order to reduce its salt content. The gasification process was performed using steam as the oxidizing agent in a down-
flow fixed-bed reactor using alumina particles as bed material. After the gasification process, the producer gas flowed through a
condensing and cleaning system, in order to remove the condensable fraction. Dry gas samples were collected and analyzed by
GC in order to quantify the CO, CO
2
, CH
4
, and H
2
content. Three different feed mixtures were studied with 35%, 39%, and
59% (w/w) water, and the tests were performed at 850, 900, and 950 °C. The results showed that the increase of the water
content in the feed mixture led to higher values of H
2
and CO
2
, and lower values for CO and CH
4
, on the producer gas
composition. A slight increase of dry gas yield and hydrogen conversion efficiency with the increase of water content in the feed
was observed, while the lower heating value of producer gas decreased. No significant influence of water content was detected in
the carbon conversion efficiency and cold gas efficiency. The increase of temperature resulted in the increase of four gasification
parameters with maximum mean values of 90% for carbon conversion efficiency, 100% for hydrogen conversion efficiency, 107%
for cold gas efficiency, and 1.3 m
3
/kg raw material. The maximum lower heating value of 14.5 MJ/m
3
was obtained at 850 °C.
1. INTRODUCTION
In Portugal, biodiesel is the biofuel with the greatest impact on
the market. In 2017, the biodiesel sector registered the highest
production ever in the country, at 355828 t, where 49% was
obtained from virgin oils and 51% from residual matter such as
waste cooking oils or animal fat. It was the first time for the
Portuguese biodiesel industry that the use of waste materials
for biodiesel production exceeded that for virgin oils (Figure
1).
1
European directives have driven the dynamic of the biofuels
sector and biodiesel in particular. However, in the past decade,
the biodiesel industry has faced several sustainability and
product problems. The use or incorporation of residual matter
in biodiesel production is a key requirement for biodiesel
producers, since it represents a predominant issue in
sustainability criteria. However, the use of residues as part of
raw material results in a lower quality of both biodiesel and
crude glycerol, a byproduct which represents 10% (w/w) of
the conventional process. For this reason, the crude glycerol
market price has suffered a huge decrease. In Portugal, the
crude glycerol market has become even less competitive, with
an estimated decrease above 50% of its liquid value in the past
five years. At this moment, it is imperative to find energetic and
economic alternatives for its valorization.
Crude glycerol differs from other glycerol nomenclatures
since its composition is about 80% of glycerol (C
3
H
8
O
3
), and
the remaining 20% may be methanol, water, MONG (matter
organic non-glycerol), and salts. Due to the low purity of crude
glycerol, high-energy costs are required for its purification,
which leads to the need to find new valorization alternatives.
2
Gasification, a partial oxidation process performed at high
temperatures, seems to be a feasible option for crude glycerol
valorization. This thermochemical process allows for the
conversion of residual raw materials into a combustible gas
mixture, along with residual fractions of char (solid phase) and
bio-oil/tars (liquid phase). The producer gas is mainly
composed by hydrogen (H
2
), carbon monoxide (CO), carbon
dioxide (CO
2
), and methane (CH
4
). Residual amounts of light
hydrocarbons could also be formed (C
n
H
m
). There are several
gasification agents that can be used on the process, such as air,
oxygen, steam, and carbon dioxide.
3
There has been remarkable growth in the experimental
research of technical glycerol (product with glycerol content
higher than 98%) gasification, possibly in order to study the
process feasibility and to extrapolate to the crude glycerol.
However, there are few studies regarding the effective use and
valorization of crude glycerol, particularly related with
noncatalyzed steam gasification in fixed-bed reactors.
Suero et al. (2015) studied crude glycerol steam gasification,
reaching conclusions about the influence of the bed temper-
ature (600-900 °C), feed flow rate (0.5-3.0 mL/min), and
water/glycerol ratio on the process performance and on the
composition of the producer gas. The results showed that
higher temperatures contribute for water-gas and water-gas
shift reactions and H
2
concentration. Regarding the feed flow
rate, with a rate of 3.0 mL/min, an increase in gas production
and a decrease in H
2
was obtained.
4
Sabio et al. (2011) studied the influence of bed temperature
(682-1018 °C), water/glycerol ratio (0.7-3.3 w/w), and feed
flow rate 8.5-35.5 mL/min on the performance of non-
catalyzed crude glycerol steam gasification. The authors
concluded that the bed temperature and water/glycerol ratio
Received: July 22, 2019
Revised: September 17, 2019
Published: September 24, 2019
Article
pubs.acs.org/EF
Cite This: Energy Fuels 2019, 33, 9942-9948
© 2019 American Chemical Society 9942 DOI: 10.1021/acs.energyfuels.9b02390
Energy Fuels 2019, 33, 9942-9948
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