Water evaporation phenomena on micro and nanostructured surfaces
H. Azarkish
a
, A. Behzadmehr
a, *
, T. Fanaei Sheikholeslami
b
, S.M.H. Sarvari
c
,
L.G. Fr
echette
d
a
Mechanical Engineering Department, University of Sistan and Baluchestan, Zahedan, Iran
b
Electrical Engineering Department, University of Sistan and Baluchestan, Zahedan, Iran
c
Mechanical Engineering Department, Shahid Bahonar University, Kerman, Iran
d
Mechanical Engineering Department, Universit e de Sherbrooke, Sherbrooke, Qu ebec, Canada
article info
Article history:
Received 29 July 2014
Received in revised form
12 December 2014
Accepted 12 December 2014
Available online
Keywords:
Surface modification
Evaporation and boiling
No flooded regime
Maximum evaporation rate
abstract
Augmentation of a microevaporator performance has been investigated experimentally to provide high
quality vapor flow. Silicon, Silicon dioxide (SiO
2
), Silicon nanowires (SiNW), silicon pillars (PeSi), silicon
pillars covered by silicon dioxide (PeSiO
2
) and silicon pillars with nanowires etched on the top (PeSiNW)
are considered as evaporation surfaces. These surfaces are fabricated based on deep reactive ion etching
(DRIE) as well as electrochemically etched nanowires. Two regimes (no flooded evaporation regime and
flooded evaporation regime) are called for evaporation based on different applications. Experiments are
repeated three times to ensure repeatability of the observations. Results show that in the case of no
flooded regime, evaporation rate are significantly affected by three mechanisms; water spreading be-
tween micro and nanostructures, shape and thickness of water droplets on the surface and dynamic
behavior of evaporation. In this regime, the PeSiO
2
surface has the highest performance among the other
surfaces. However, in the case of the flooded regime, the nucleation sites of boiling are very important to
achieve maximum rate of evaporation. In this regime the PeSiNW surface is the most efficient surface.
© 2014 Elsevier Masson SAS. All rights reserved.
1. Introduction
Demand for compact thermal management solutions for high
heat flux applications such as cooling of micro-electronic devices
and micro power generation systems have been increased. It is well
known that boiling provides much higher heat transfer than other
mechanisms, so it is commonly considered for thermal devices
with high heat fluxes. At small scale, however, boiling flow leads to
add the complexity compared to single-phase liquid or gas
convective cooling, such as capillary forces from the formation of
bubbles near the size of the microchannels, unsteady flow and
pressure variations, and alternating liquid and vapor slug flow at
the exit of the microchannel [1,2]. In some applications, such as the
micro-Rankine power generation cycle on a chip, the quality of the
vapor as it enters the turbine is critical, and the presence of liquid
droplets in the vapor flow is unacceptable. By implementing this
cycle, using micro-electromechanical systems (MEMS) technolo-
gies, it could provide low-cost devices to generate electrical power
from environmental and waste heat [3]. Although many of the
required components to implement a micro-Rankine power plant-
on-a-chip have been demonstrated [4,5], micro-evaporators
remain a challenge to be overcome. The latter must not only
accommodate heat rates up to 100 W/cm
2
, but also provide a
constant high quality vapor (liquid-free steam). Arslan et al. [6]
experimentally showed that a constant flow of high quality vapor
could be achieved by using a thermal gradient along shaped
channels with multiple expansions and contractions. Since this
kind of micro evaporator has a limited range of evaporation rate,
Azarkish et al. [7] introduced a novel silicon bi-textured micropillar
array to provide fully evaporated steam for micro Rankine cycle
application.
Hsieh and Yao [8] used silicon microstructures to enhance the
rate of evaporation. They used deep reactive ion etching (DRIE) to
fabricate micro-pillars on an oxidized surface. Their results show
that microstructures enhance the spreading rate of water droplets
on the silicon surface. Yao et al. [9] used silicon substrate and
copper nanowires with different heights to intensify pool boiling.
They showed that the tallest nanowire structure results the highest
boiling heat fluxes; it is almost 3 times higher than that for one on a
plain Si surface. Cai and Bhunia [10] showed that using carbon
* Corresponding author.
E-mail address: amin.behzadmehr@eng.usb.ac.ir (A. Behzadmehr).
Contents lists available at ScienceDirect
International Journal of Thermal Sciences
journal homepage: www.elsevier.com/locate/ijts
http://dx.doi.org/10.1016/j.ijthermalsci.2014.12.005
1290-0729/© 2014 Elsevier Masson SAS. All rights reserved.
International Journal of Thermal Sciences 90 (2015) 112e121