Citation: Malet-Damour, B.; Habas,
J.-P.; Bigot, D. Is Loose-Fill Plastic
Waste an Opportunity for Thermal
Insulation in Cold and Humid
Tropical Climates? Sustainability 2023,
15, 9483. https://doi.org/10.3390/
su15129483
Academic Editor: Mohammad
Peydayesh
Received: 16 May 2023
Revised: 9 June 2023
Accepted: 10 June 2023
Published: 13 June 2023
Copyright: © 2023 by the authors.
Licensee MDPI, Basel, Switzerland.
This article is an open access article
distributed under the terms and
conditions of the Creative Commons
Attribution (CC BY) license (https://
creativecommons.org/licenses/by/
4.0/).
sustainability
Article
Is Loose-Fill Plastic Waste an Opportunity for Thermal
Insulation in Cold and Humid Tropical Climates?
Bruno Malet-Damour
1,
*
,†
, Jean-Pierre Habas
2
and Dimitri Bigot
1
1
PIMENT Laboratory, University of Reunion Island, 97430 Le Tampon, France; dimitri.bigot@univ-reunion.fr
2
ICGM, CNRS, ENSCM, University Montpellier, 34293 Montpellier, France; jean-pierre.habas@umontpellier.fr
* Correspondence: bruno.malet-damour@univ-reunion.fr
† Current address: 120 Avenue Raymond Barre, 97430 Le Tampon, France.
Abstract: This paper addresses the plastic waste management challenge by proposing a sustainable
solution for the building sector. The proposed solution uses Loose-Fill Plastic Waste (LFPW) as a
thermal insulation material, the world’s first in plastic waste recovery. To investigate the potential
of this new path, an experimental study was conducted on test cells in Reunion Island’s cold and
wet climate. It was revealed that LFPW (size between 3 and 4 mm with 8 cm thickness) can reduce
surface temperatures by nearly 3.2 °C, with a maximum difference by almost 22.2 °C. The thermal
phase shift is significant (190 mn) and comparable to conventional thermal insulation solutions. The
study results suggest that LFPW can provide an effective and economical solution to the challenge of
plastic waste management while promoting sustainable development.
Keywords: recycling; tropical buildings; experimentation; plastic waste; thermal insulation; loose-fill
1. Introduction
Waste management, especially plastic waste, is becoming an increasingly pressing
issue. Global waste production is expected to increase by nearly 70% by 2050, with plastics
being a major contributor to this problem [1]. Despite plastics’ low cost and versatility, their
long-term stability creates contamination problems, especially in emerging countries where
waste disposal is not adequately controlled. The Sustainable Development Goals (SDGs)
were established to address this issue, with “Responsible Consumption and Production”
identifying solid waste recycling as a top environmental challenge. Although developed
countries are making progress, emerging countries need to do more to tackle the problem.
One potential solution is to shift from “waste management” to “resource management”.
Several authors have studied the environmental impact of using recycled plastic in
building materials. A 2011 study found that using recycled plastic reduced the carbon
footprint of insulation boards by 50% [2], while a 2014 study suggested that recycling PET
would decrease its negative impacts [3]. Plastic waste has potential and can be used in
construction in different ways. One method is to integrate plastic waste as aggregates in
composite concrete or mortar, which can improve its resistance to cracking and increase
lifespan. However, plastic–cement interactions are weaker than those observed in natural
aggregates, and an increase in the proportion of plastic leads to a reduction in mechanical
stiffness. Another method is adding plastic fibers to cemented composite materials, improv-
ing their mechanical properties. The reduced fiber required in the formulation makes it a
low-waste plastic solution. Indeed, the optimum volume fraction is about 1%. Beyond this,
the mechanical properties are weakened, and many articles demonstrate this [4–7], while
thermal properties can be improved [8,9]. One method to produce composite concrete
involves converting solid plastic into a polymer resin as a binder, mixed with aggregates
and sometimes additives. This process is similar to traditional concrete methods, involving
vibration, hardening, and molding. Various studies have described techniques for produc-
ing liquid resin from plastic waste [10–12]. This method can only handle a maximum of
Sustainability 2023, 15, 9483. https://doi.org/10.3390/su15129483 https://www.mdpi.com/journal/sustainability