Chapter 4
Stress Corrosion Cracking
O. F. Aly and M. Mattar Neto
Additional information is available at the end of the chapter
http://dx.doi.org/10.5772/57349
1. Introduction
Stress Corrosion Cracking (SCC) is a sudden and difficult-to-predict severe degradation mode
of failure of nuclear, petrochemical, and other industries. This chapter aims to give a general
view for SCC based in the authors experience on more than ten years working with this kind of
failure (mainly in PWR Nuclear Plant) in the Brazilian Energy and Nuclear Research Institute.
SCC is a cause of several serious accidents due to sudden failures difficult to predict, in
equipments related to industrial plants, pressure vessels, high pressure piping, ducts, and
structures. One gives three following examples: a) Silver Bridge colapse in 1967, over Ohio
River at Point Pleasant, West Virginia, USA with 46-killed people [1]; b) Catastrophic disk
rupture of a steam turbine from nuclear power plant Hinkley Point Power Station, England in
1969 with enormous material losses, machine destruction, and financial losses due to the long
period of operation impeachment [2]; c) Flixborough accident, England in 1974, due to a reactor
failure, has caused 28 killed people, several injured people, and big material losses [3].
SCC may be classified as an Environmental Assisted Cracking (EAC), besides Corrosion
Fatigue (CF) and Hydrogen Induced Cracking (HIC). The relationship between these three
types of failures can be showed in Figure 1 where the EAC domain is the union of the three
circles, each one representing the three failure modes. The SCC is caused by three main factors:
a) Material susceptibility; b) Environmental condition; c) Tensile stresses (applied and
residual). Sometimes CF is considered a particular case of SCC where the load is cyclical, and
HIC should be considered as a mechanism of SCC [4].
The EAC scientific interest began in the late 19th century due to apparently spontaneous cracks
which occurred in brass cartridges cases belonging to the British Army in India during the
monsoon seasons: so they were appealed “season cracks”, before when this kind of crack was
just understood, and after appealed “stress corrosion crack” [5] – the reference [5] is a com‐
prehensive article which should be read by all that want more information about the historical
research of EAC.
© 2014 Aly and Neto; licensee InTech. This is a paper distributed under the terms of the Creative Commons
Attribution License (http://creativecommons.org/licenses/by/3.0), which permits unrestricted use,
distribution, and reproduction in any medium, provided the original work is properly cited.