International Journal of Engineering Materials and Manufacture (2023) 8(2) 21-35
https://doi.org/10.26776/ijemm.08.02.2023.01
S. Rozeman
1
, E. Y. T. Adesta
2
, A. Sophian
1
and S. H. Tomadi
1
1
Department of Manufacturing & Materials Engineering, International Islamic University Malaysia
PO Box 10, 50728 Kuala Lumpur, Malaysia
2
Universitas Indo Global Mandiri, Jl. Jendral Sudirman, Palembang 30129, Indonesia
E-mail: salfarina_rozeman@yahoo.com
Reference: Rozeman, S., Adesta, E. Y. T., Sophian, A. and Tomadi, S. H. (2023). Improvement Activities in Stamping Die
Manufacturing: A Systematic Literature Review. International Journal of Engineering Materials and Manufacture, 8(2), 21-35.
Improvement Activities in Stamping Die Manufacturing: A Systematic
Literature Review
Rozeman, S., Adesta, E. Y. T., Sophian, A and Tomadi, S. H
Received: 25 January 2023
Accepted: 23 February 2023
Published: 01 April 2023
Publisher: Deer Hill Publications
© 2023 The Author(s)
Creative Commons: CC BY 4.0
ABSTRACT
Die making is regarded as the mother of all industries. In the manufacturing world, this industry is thought to have
existed for a long time. There is a need to address the improvement activities in this area in order to assess their
relevance, results, and impacts on its latest industrial development. However, there were insufficient studies that
systematically reviewed the existing literature related to stamping die manufacturing's latest improvement activities.
As a result, the current article conducted a systematic literature review on stamping die manufacturing improvement
activities. The present study applies the integrated multiple research design, and the review was based on the
publication standard, namely the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA).
This research is using two leading databases, namely Scopus and Science Direct, and five supporting databases, namely
Emerald Insight, IEE Explore, Wiley Online, Taylor & Francis, and Google Scholar. Using thematic analysis, this review
has six main themes: design, machining, finishing, trials, and overall improvements. These six major themes were
subdivided into 20 sub-themes. The findings show that the researchers are covering most of the improvements in the
main elements of die manufacturing processes. Based on this study, the contribution for practical purposes of stamping
die manufacturing improvements was identified. The study contributes significant findings, such as detailed
improvement activities that are specific to the targeted issues but have the potential to be adapted or imitated by
other practitioners and future researchers.
Keywords: Stamping Industry, Die Manufacturing, Improvement Activities.
1 INTRODUCTION
By exerting adequate power, dies are utilised to mould a component into the appropriate forms. Die manufacturing
is a critical and key contributor to the success of product development [43]. Dies and moulds are common
components in the fabrication of a broad variety of goods. Due to dies and moulds are required for practically all
mass-produced discrete components, this industry always play a significant role in the production process [48].
The tool and die industry, which is typified by single and small series manufacturing, is now experiencing new
challenges as product life cycles shorten and product derivatization increases. Tool and die makers must accelerate
development and boost productivity [41]. This is in contrast to the existing lengthening of development time as a
result of several recurring adjustments and improvements in conventional die production [43]. Because of the
uniqueness of the goods and the constraints of the stamping production facilities, producing panels has become more
complex. Job shop setups are still utilised today to create tools and dies due to the complexity and breadth of the
items [5]. Low repetition rates, a high number of components per tool, and repeated interruptions in production
contribute to a lack of transparency on the shop floor and time-consuming planning and re-planning [40]. The
industry is also confronted with the loss of skilled labour with the with the specific specialization [5]. Because the
industry is vital, there is a need for an assessment and analysis of the improvement actions carried out by other
industrial practitioners worldwide.
Numerous investigations on stamping die manufacturing methods and associated enhancements, such as an
improved design approach, advanced machining techniques, and finishing improvements, have been done. The
research that is provided is largely industry-specific and tailored. There is a requirement to comprehend the overall
picture of present operations as well as their enhancements in order to deliver insights and understandings to other