Citation: Pedrosa, M.; Arantes, A.;
Cruz, C.O. Barriers to Adopting Lean
Methodology in the Portuguese
Construction Industry. Buildings 2023,
13, 2047. https://doi.org/10.3390/
buildings13082047
Academic Editor: Osama
Abudayyeh
Received: 30 June 2023
Revised: 7 August 2023
Accepted: 8 August 2023
Published: 10 August 2023
Copyright: © 2023 by the authors.
Licensee MDPI, Basel, Switzerland.
This article is an open access article
distributed under the terms and
conditions of the Creative Commons
Attribution (CC BY) license (https://
creativecommons.org/licenses/by/
4.0/).
buildings
Article
Barriers to Adopting Lean Methodology in the Portuguese
Construction Industry
Manuel Pedrosa
1
, Amílcar Arantes
2
and Carlos Oliveira Cruz
2,
*
1
Instituto Superior Técnico, Universidade de Lisboa, 1649-004 Lisboa, Portugal;
manuelpmpedrosa@tecnico.ulisboa.pt
2
CERIS, Instituto Superior Técnico, Universidade de Lisboa, 1649-004 Lisboa, Portugal;
amilcar.arantes@tecnico.ulisboa.pt
* Correspondence: oliveira.cruz@tecnico.ulisboa.pt
Abstract: The Lean methodology allows for the streamlining of management and production systems
to reduce costs. In the case of the construction sector, the goal is to optimize processes, reduce waste,
increase product quality, and increase client satisfaction. These have been areas where construction,
as a sector, is struggling to deliver substantial results. Despite the potential benefits associated with
Lean approaches, there has been significant resistance from the construction industry. The main
objective of this research is to identify the barriers to applying Lean methodology in the Portuguese
construction sector. This will contribute to understanding why Lean is not gaining traction among
construction stakeholders and help to identify improvement areas replicable in similar markets.
Initially, the barriers were identified based on a comprehensive literature review, and those barriers
were evaluated based on their importance using a survey responded to by construction sector
professionals. Based on the survey’s results, 15 barriers were considered critical. Additionally,
a combined ISM model and MICMAC analysis was developed to study the relations between
these barriers and the driving and dependence power of each one of the critical barriers. The
results obtained show that the main barriers are the lack of support and commitment from top
management, a lack of organizational communication, a lack of communication and transparency
between stakeholders, unsuitable organizational structures, a lack of adequate Lean awareness and
understanding, management resistance to change, and employees’ aversion to change and fear of
new procedures.
Keywords: ISM; Lean methodology; MICMAC; mitigation measures
1. Introduction
Construction represents 9% of the EU’s GDP and 13% worldwide. The industry
employs 7% of the global workforce [1,2]. In Portugal, the construction sector was 9.9%
of the workforce and 5.9% of the country’s GDP in 2008, but due to the economic crisis,
its workforce share decreased to 6% in 2013, and its contribution to GDP fell to 3.5% in
2016. As of 2018, it employed 6.1% of the workforce and contributed 3.6% to the country’s
GDP. In 2021, the construction sector comprised 5% of Portugal’s total GVA [3,4]. Although
the economic relevance of the construction sector is well known, there have been several
dimensions where the sector has not delivered substantial improvements, unlike other
economic sectors.
These dimensions include the overall cost of projects, the level of productivity, the level
of innovation, the duration of project completion, compliance with established deadlines,
the number of defects and unconformities, the extent of rework required, the degree of
customer satisfaction, and the troubling record of health and safety within the industry [5].
Most of these challenges are related to well-known problems in the construction sector,
particularly the low level of industrialization and a suboptimal project organization and
management model.
Buildings 2023, 13, 2047. https://doi.org/10.3390/buildings13082047 https://www.mdpi.com/journal/buildings