Research Article
Optimization of Mechanical Properties and Surface
Characteristics of PLA+ 3D Printing Materials
Ali H. Kadhum , Salah Al-Zubaidi , and Salah Sabeeh Abed AlKareem
Department of Automated Manufacturing Engineering, Al•Khwarizmi College of Engineering, University of Baghdad,
Baghdad 10071, Iraq
CorrespondenceshouldbeaddressedtoSalahAl•Zubaidi;salah.salman@kecbu.uobaghdad.edu.iq
Received 10 March 2023; Revised 23 June 2023; Accepted 4 August 2023; Published 21 August 2023
AcademicEditor:AndreasB¨ uck
Copyright©2023AliH.Kadhumetal.TisisanopenaccessarticledistributedundertheCreativeCommonsAttributionLicense,
whichpermitsunrestricteduse,distribution,andreproductioninanymedium,providedtheoriginalworkisproperlycited.
Recently,thereisagrowingdemandtowardsadopting3Dprintingtechnologyinvarioussectorsduetoitspotentialmerits.Te
mechanicalpropertiesandsurfacequalityofthe fnalproductareinfuencedbytheprocessparameters.Terefore,thisstudyaims
tooptimizetheinflldensityandpatternbesideprintingspeedandtemperaturetoachieveoptimummechanicalpropertiesand
surface characteristics of PLA+ 3D•printed material. Te Taguchi method was applied with L9 array, and tensile and surface
roughnesstestswerecarriedouttoevaluatetheperformanceofspecimensintermsoftheobtainedultimatetensilestrength,
Young’smodulus,tensilestrain(%),andsurfaceroughness.Teselectedparameterswiththeirlevelswereasfollows:printing
temperature(205,215,and225
°
C),printingspeed(20,50,and80mm/s),inflldensity(30%,60%,and90%),andinfllpattern
(triangle,cubic,andconcentric).Tefndingsrevealedthesignifcantimpactoftheinflldensity followedbytheinfllpatternon
themechanicalandsurfaceperformancesofthePLA+material.Fromtheotherside,theTaguchimethodwasintegratedwithgrey
relational analysis (GRA) as a multiobjective optimization to fnd out the optimum mechanical properties and surface char•
acteristicsofthe3D•printedPLA+part.Accordingly,215
°
C,50mm/s,90%,andtrianglepatternachievedoptimummechanical
properties(24MPa,3.14GPa,and13.72%)andsurfaceroughness(3.21 µm).
1. Introduction
Recently, additive manufacturing (AM) attracts many re•
searchers and manufacturers to investigate and utilize this
promisingtechnology[1].ManymeritsareprovidedbyAM
that enlarge demand for this process such as improving
productivity, producing intricate parts, and minimizing
warehousesandwastematerials[2,3].Also,awiderangeof
materials and techniques can be employed in the AM. Ac•
cordingly,thistechnologyhasfoundagoodmarketinmany
sectors such as automotive, defense, medical, and aerospace
duetoitsfexibilitycomparedwithconventionaltechnologies
[4–7]. In general, some traditional manufacturing processes
involve material removal (as in metal cutting processes) to
produce the desired geometry of the machined part. Tere•
fore,annuallyindustrialsectorsinvarious feldsloseahuge
amountofmaterialsintheformofchips.Incontrast,additive
manufacturing adds materials through a layering process to
producetherequiredpartwithdimensionsaccordingtothe
specifcation[8].Fuseddepositionmodeling(FDM)isoneof
themostappliedadditivemanufacturing(AM)processes,in
which melted flament is extruded through a nozzle and
deposited on the platform to produce layered products im•
mediatelyfromthepartCADmodel[9].FDMisappliedin
diferentareas,particularlythebiomedicalsector,toprocess
prostheses, implants, drugs, etc. [10]. FDM process utilizes
various kinds of thermoplastic flaments with round cross•
sections such as polylactic acid (PLA), improved polylactic
acid (PLA+), polyethylene terephthalate glycol (PETG), and
acrylonitrile butadiene styrene (ABC). PLA biodegradable
material is processed from grown plants, including corn,
cassava,andpotato,usingbacterialfermentation[11].PLA+
isamodifedversionofPLAwithgoodimpactresistanceand
adherencebetweenprintedlayers,makingitsuitablefor3D
printingfunctionalproducts.Itdemonstrateditspotentialas
biomaterials in various medical applications, including
Hindawi
International Journal of Chemical Engineering
Volume 2023, Article ID 8887905, 15 pages
https://doi.org/10.1155/2023/8887905