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Introduction
Maize (Zea mays L.) said to have originated in tropical zones of
America is the third most important cereal crop in the world, next
to wheat and rice. World maize production is estimated 856million
tons in 2011/2012 (Ashwin and Shaik, 2014). Maize contains starch
(60%-880%), protein (88%-12%), fat (3%-5%) and minerals (1%-
5%) Sexena et al.
1
It is the cheapest source of starch, protein nutrients
for human being and animals and serving as a basic raw material
for the production of starch, oil and protein, alcoholic beverages,
food sweeteners and, more recently, fuel. In Ethiopia, maize grows
from moisture stress to high rainfall areas and from lowlands to
the highlands. It is one of the most important cereal crops grown
in the country and is the main staple food in rural areas. It accounts
over 14% and 18% in terms of land area coverage and productivity
respectively with higher annual growth rate. Ethiopia is the largest
maize producer in Eastern and Southern Africa. Over 8 small holder
farmers are engaged in maize production and this accounts 28% the
total cereal production. The total maize production in 2010/2011 was
estimated 4.98 million tons Demeke et al.
2
The overall productivity
of maize is affected by many factors including lack of post-harvest
technologies, such as shelling. Maize kernels should be removed from
cob to be used as seeds, prepare value addition, improve handling and
storage as well as maintain its quality. Shelling which refers removal
of kernel from cob is an important post-harvest operation in maize
production. Shelling can be carried out in the feld or on the farm.
Maize shelling is diffcult at moisture content above 25%, with this
moisture content, grain stripping effciency is very poor with high
operational energy and causing mechanical damage to the seed. A
more effcient shelling is achieved when the grain has been suitably
dry to 13 to 14% moisture content Danilo et al.
3
Maize shelling in
Ethiopia is mainly carried out using traditional methods. The most
commonly employed methods include manual rubbing maize cobs
against one another,, using human fnger, biting the cob with wooden
plank, treading with animal. Likewise the grain can be detached from
the cob with the use of pestle and mortal. All these traditional maize
shelling methods are highly tedious, ineffcient; do not support large-
scale shelling of maize requiring a lot of labor and time with low
productivity as a worker can only shell a few kilograms per hour.
4
Kernel damages in the form of bruiser, crack or breakage are
inevitable during these shelling methods. Such kernel damage
facilitates the infestation of feld pests during storage. Attempts were
in the past to develop and introduce engine driven and tractor driven
high capacity Sheller’s. The technology though perfect is not within
the reach of marginal farmers. Existing motorized Sheller are too
expensive to be purchased by resource poor smallholder farmers. The
cost of hiring to get the service is even high for most farmers. Bahir
Dar Agricultural Mechanization and Food Science Research Center
has adapted cylindrical hand operated and motorized maize Shellers
and preliminary demonstration reveals that farmers have shown
interest to use them.
Thus, there is a need to introduce this implement that reduces post-
harvest loss, increase labor effciency in time and avoid the drudgery
and harms to the hand of men and women farmers. Thus, there was
a need to demonstrate both of the machines and collect feedback
from farmers that are useful for future promotion and modifcation
activities. This was supported by the national strategy that states
further strengthening the introduction of suitable post-harvest tools.
Therefore, this research activity is conducted; (1) to create awareness
in hand-held maize Sheller, and (2) to collect farmers’ opinion on the
future dissemination and use of the technologies and hence contribute
to the improvement of the productivity and drudgery of smallholder
maize producing farmers.
Experimental sites
This experiment was conducted in Amhara region, North West
Ethiopia. Demonstration sites were selected purposively based on
intensity of production in collaboration with experts from Woreda
MOJ App Bio Biomech. 2017;1(3):93‒98. 93
© 2017 Amare et al. This is an open access article distributed under the terms of the Creative Commons Attribution License, which
permits unrestricted use, distribution, and build upon your work non-commercially.
Evaluation and demonstration of maize shellers for
small-scale farmers
Volume 1 Issue 3 - 2017
Dagninet Amare,
1
Wolelaw Endalew,
2
Negese
Yayu,
2
Asmamaw Endeblihatu,
3
Worku
Biweta,
3
Abu Tefera,
3
Solomon Tekeste
3
1
Amhara Agricultural Research Institute, Ethiopia
2
Bahir Dar University, Ethiopia
3
Amhara Metal Engineering and Machine Technology
Development Enterprise, Ethiopia
Correspondence: Dagninet Amare, Amhara Agricultural
Research Institute, Bahir Dar-Ethiopia, Ethiopia,
Email dagnnet@gmail.com
Received: October 13, 2017 | Published: October 24, 2017
Abstract
Reducing post harvest losses is a central task to ensure food security and increase
income of smallholder farmers as well as facilitate food availability to local and
international markets. Maize is one of the major food crops produced in Ethiopia and
with high post losses. The stages of post harvest loss span from harvesting to final
consumption. Threshing or shelling is one of the major stages of post harvest loss
in maize production. Traditional threshing incurs huge loss, is full of drudgery and
consumes time. To reduce the loss and improve the working condition of our farmers,
Bahir Dar Agricultural Mechanization and Food Science Research Center (BAMFSRC)
adapted two maize Shellers; viz, cylindrical (also known as handheld) and motorized
Shellers. These technologies were demonstrated and evaluated by farmers in different
parts of Amhara Region. The results indicated that these technologies, part of the
small and medium mechanization tools, are compatible to the smallholders. Scaling
out and up of these technologies through supply and demand driven mechanisms is
essential to realize the benefits from employing the technologies.
Keywords: handheld maize sheller, motorized thresher, traditional shelling
MOJ Applied Bionics and Biomechanics
Review Article
Open Access