154 Int. J. Abrasive Technology, Vol. 2, No. 2, 2009
Experimental investigations on grindability of bearing
steel under high efficiency deep grinding (HEDG)
S. Ghosh*
Department of Mechanical Engineering,
Indian Institute of Technology Delhi,
New Delhi 110 016, India
E-mail: ghosh_sudarsan30@yahoo.com
*Corresponding author
S. Paul and A.B. Chattopadhyay
Department of Mechanical Engineering,
Indian Institute of Technology Kharagpur,
West Bengal 721 302, India
E-mail: spaul@mech.iitkgp.ernet.in
E-mail: abcme@mech.iitkgp.ernet.in
Abstract: Bearing steel, having three different hardness (R
C
32, R
C
40 and
R
C
60), was surface ground using monolayer galvanically bonded cBN grinding
wheels under high efficiency deep grinding (HEDG) domain. The grinding
forces and material removal rates were determined experimentally. The specific
energy requirements during HEDG were determined and compared with the
specific energy requirement during the conventional grinding process. It was
revealed that the HEDG process under appropriate process conditions required
lower specific energy for grinding the bearing steels. The good performance of
the HEDG process in this case can be attributed to the retention of sharpness
and stability of the cBN grits of the monolayer wheels within the domain of the
process parameters employed during this investigation and also to a certain
extent due to better and effective application of the cutting fluid during the
HEDG process.
Keywords: high efficiency deep grinding; HEDG; monolayer cBN wheel;
specific energy requirement.
Reference to this paper should be made as follows: Ghosh, S., Paul, S. and
Chattopadhyay, A.B. (2009) ‘Experimental investigations on grindability of
bearing steel under high efficiency deep grinding (HEDG)’, Int. J. Abrasive
Technology, Vol. 2, No. 2, pp.154–172.
Biographical notes: S. Ghosh is an Assistant Professor in the Department of
Mechanical Engineering at Indian Institute of Technology Delhi. His area of
research is machining and grinding. Currently his research interest is on
cryogenic grinding of conducting ceramics.
S. Paul is a Professor of Mechanical Engineering at the Indian Institute of
Technology Kharagpur, West Bengal, India. His area of research is advanced
machining and grinding. His current research focuses on non-traditional
manufacturing processes, high performance machining and grinding and tool
coating.
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