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International Journal of Mechanical Engineering and Technology (IJMET)
Volume 9, Issue 12, December 2018, pp. 795–802, Article ID: IJMET_09_12_080
Available online at http://iaeme.com/Home/issue/IJMET?Volume=9&Issue=12
ISSN Print: 0976-6340 and ISSN Online: 0976-6359
© IAEME Publication Scopus Indexed
MICROSTRUCTURAL AND MECHANICAL
PROPERTIES OF FAILED COUPLING WITH AN
AIRLOCK IN A FLOUR MILL
K. O. Abdulrahman
Department of Mechanical Engineering, University of Ilorin,
Ilorin, Kwara State, Nigeria
A.A. Adediran
Department of Mechanical Engineering, College of Engineering,
Landmark University, PMB 1001, Omu-Aran, Kwara State, Nigeria
A. Abraham, S. Abdulkareem, I. M. Olawale
Department of Mechanical Engineering, University of Ilorin,
Ilorin, Kwara State, Nigeria
S. A. Yahaya
Department of Biomedical Engineering, University of Ilorin,
Ilorin, Kwara State, Nigeria
ABSTRACT
In the present work, we report the microstructural and mechanical properties of
failed coupling with an airlock in a flour mill. The coupling which was made of
aluminium alloy is used to transmit torque from the electric motor to an airlock used
on a flour mill production line. The fracture that occurred at the root of the teeth of
the coupling was investigated using various tests and analysis. The tests includes:
macro examination, micro-structural examination, composition analysis, hardness
and tensile test were employed for this investigation. From the tests carried out, it was
observed from the macro examination that the coupling undergoes a brittle failure.
However, composition analysis revealed a relatively high weight composition of
aluminium (87.5 wt. %) suggesting that the coupling was made of aluminium based
alloy. The significant presence of Cu and Zn at 2.77 wt. % and 1.03 wt. % respectively
indicates that the alloying elements were mainly of copper and zinc. The tensile test
result revealed that the material has an ultimate tensile strength of 178 N/mm
2
which
is comparatively lower than most aluminium alloys. This might be as a result of the
high Si composition of 7.24 wt. % observed from the chemical compositional analysis.
The hardness result showed the Brinell hardness of the fractured samples as 76.53
BHN. The microstructure of the coupling at three different sections gave three