Soil Environ. 31(1): 96-99, 2012
www.se.org.pk
Online ISSN: 2075-1141
Print ISSN: 2074-9546
*Email: mukhan65pk@yahoo.co.uk
© 2012, Soil Science Society of Pakistan (http://www.sss-pakistan.org)
Formulation of single super phosphate fertilizer from rock phosphate of Hazara, Pakistan
Matiullah Khan
*1
, Shahid Ahmad
2
, Muhammad Sharif
3
, Motsim Billah
1
and Muhammad Aslam
1
1
WRRI, National Agricultural Research Centre, Islamabad
2
Natural Resource Division, Pakistan Agricultural Research Council, Islamabad
3
Department of Soil and Environmental Sciences, KPK Agricultural University Peshawar
Abstract
Phosphorus deficiency is wide spread in soils of Pakistan. It is imperative to explore the potential and economics of
indigenous Hazara rock phosphate for preparation of single super phosphate fertilizer. For the subject study rock
phosphate was collected from Hazara area ground at 160 mesh level with 26% total P
2
O
5
content for manual
preparation of single super phosphate fertilizer. The rock phosphate was treated with various concentrations of
sulfuric acid (98.9%, diluted or pure) in the field. The treatments comprised of 20 and 35% pure acid and diluted
with acid-water ratios of 1:5, 1:2, 1:1 and 2:1 v/v for acidulation at the rate of 60 liters 100 kg
-1
rock phosphate.
The amount was prior calculated in the laboratory for complete wetting of rock phosphate. A quantity of 150 kg
rock phosphate was taken as treatment. The respective amount of acid was applied with the spray pump of stainless
steel or poured with bucket. After proper processing, chemical analysis of the products showed a range of available
P
2
O
5
content from 9.56 to 19.24% depending upon the amount of acid and its dilution. The results reveal at that 1:1
dilutions gave the highest P
2
O
5
content (19.24%), lowest free acid (6 %) and 32% weight increase. The application
of acid beyond or below this combination either pure or diluted gave hygroscopic product and higher free acids.
The cost incurred upon the manual processing was almost half the prevailing rates in the market. These results lead
to conclude that application of sulfuric acid at the rate of 60 liters 100 kg
-1
with the dilution of 50% (v/v) can yield
better kind of SSP from Hazara rock phosphate at lower prices.
Keywords: Hazara rock phosphate, single super phosphate, phosphorus content, acidulation
Introduction
The P deficiency is wide spread in soils of Pakistan
(Rashid, 2005). Pakistani soils contain less than 10 mg kg
-1
available P (Memon, 1986), hence application of phosphatic
fertilizers are recommended for better crop production. To
combat the deficiency, annually 565.7 thousand nutrient tons
of P fertilizers are imported against its requirement of 759
(Agri. Statistics, 2009). The continuous price hike in various
P fertilizer was observed after year 2003-04. The trend of
increase in prices became sharper during the years 2007-08
and 2008-09 when 107 and 232% increase over the year
2003-04 was recorded, respectively. The price of widely
used DAP hiked from Rs. 997 to Rs. 1934 and Rs. 2787
with an increase of 93.9% and 179.5%, during the years
2007-08 and 2008-09 as compared with year 2003-04,
respectively (Agri. Statistics, 2009). The price hike in P
fertilizers ultimately affected the amount of consumption
negatively by 35.7% and 53% during the years 2007-08 and
2008-09, respectively, as compared with year 2006-07. The
decrease in consumption could be more drastic, negatively
affecting the crop yields in the years, but the increase in
procurement/ support prices (46.5% and 52%) compensated
the grower. As a result, declining trend was observed in the
wheat production. The unbalanced use of fertilizers
particularly phosphatic fertilizer below the recommended
dose is one of the reasons for decline in wheat production in
Pakistan during 2007-08 (Aujla et al., 2010).
Pakistan is well blessed by the Almighty Allah with
rock phosphate deposits in Hazara area of Khyber
Pukhtunkhwa province of Pakistan. It is basically tri-
calcium phosphate [Ca
3
(PO
4
)
2
] insoluble in water and
unavailable to plant (Brady, 1980; Das, 2005). The reserves
are widespread in Hazara, Taranawai as schists, shales or
limestones at Kakul, Guldaman, and Legerban villages of
district Abbottabad in the forms of dolomites or
phosphorites, and in Thandiani in the form of
orthoquartizites and limestones (Javed et al., 2008). The so
far reported exploration indicates that total reserves are
about 35.7 million tons including inferior and proven
quality (PMDC, 2006).
Keeping in view the huge foreign exchange incurred on
the import of P fertilizers and the available rock phosphate
reserves in the country, it is imperative to explore the extent
of P
2
O
5
release, the amount of acid required for complete