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ISSN 0027-1314, Moscow University Chemistry Bulletin, 2018, Vol. 73, No. 6, pp. 303–306. © Allerton Press, Inc., 2018.
Original Russian Text © E.V. Pometun, V.I. Tishkov, A.A. Pometun, 2018, published in Vestnik Moskovskogo Universiteta, Seriya 2: Khimiya, 2018, No. 6, pp. 445–449.
Practical Aspects of Pretreatment of Aluminum Surfaces
for Industrial Anodizing
E. V. Pometun
a, b,
*, V. I. Tishkov
c, d, e
, and A. A. Pometun
c, d
a
Sechenov First Moscow State Medical University, Moscow, Russia
b
Alufinish, Moscow, Russia
c
Bach Institute of Biochemistry, Russian Academy of Sciences, Moscow, Russia
d
Innovations and High Technologies MSU, Moscow, Russia
e
Department of Chemistry, Moscow State University, Moscow, 119991 Russia
*e-mail: epometun@gmail.com
Received January 12, 2018
Abstract⎯The most widely adopted techniques for etching aluminum surfaces for industrial anodizing are
described. The processes involved in the dissolution of surface layers of aluminum in acidic and alkaline
media are described in terms of their economic and ecological viability and practical use. The advantages of
using composite alkaline etching solutions are demonstrated.
Keywords: anodizing, electrochemical anodization, aluminum etching, surface treatment, galvanic produc-
tion, treatment of galvanic production waste waters, industrial safety
DOI: 10.3103/S002713141806007X
Surface oxidizing treatment can be defined as a
process in which an oxide film on the surface of a part
is created due to a redox reaction, and is used to impart
protective, protective-decorative, or electrically insu-
lating properties to the part’s surface [1]. Surface oxi-
dizing treatment is used for different materials and
pieces that can be metallic (alloys) or nonmetallic
(e.g., silicon) [2, 3]. By convention, surface oxidizing
treatment, depending on the particular way of creating
a coating, is classified as thermal, plasma, or electro-
chemical oxidation. Surface finishing of aluminum
alloys is typically carried out in electrolyte solutions by
passing electrical current. Because the part being
treated is connected as the anode in an electrolytic
cell, this process is known in the literature as electro-
chemical anodization or anodizing [4]. Anodized
parts are used in various areas of science and technol-
ogy. The larger part of the production of the anodizing
industry is made up of aluminum alloy profiles des-
tined for use in building construction and interior
design, with the decorative properties of these prod-
ucts being particularly important.
Apart from the anodizing stage, the technology of
industrial anodizing includes a number of stages con-
sisting in the chemical and mechanical treatment of
the surface (both pre- and post-treatment), and wash-
ing parts with water between the stages. The properties
and surface structure of the Al
2
O
3
surface film depend
primarily on the technological stages the part was sub-
jected to before the film was formed [5]. For instance,
the surface roughness (Ra) of parts intended for anod-
izing must conform to the requirements [6] that pre-
scribe Ra < 10 μm for protective coatings and <1.6 μm
for protective-decorative coatings. Under typical
ambient conditions, the Al–air interface is known to
be mediated by a thin (up to 3–5 μm) layer of amor-
phous Al
2
O
3
. To create a structured artificial layer of
this oxide, the natural oxide layer is stripped at one of
the pretreatment stages by partially dissolving away a
thin surface layer (etching). With the known ampho-
teric behavior of aluminum, both acidic and alkaline
baths with different compositions were developed.
The physicochemical properties of etching baths have
a strong impact on the texture and optical characteris-
tics of the target product. The proof of the validity of
the different treatment procedures is a topic of debate,
and we addressed this question in specialized publica-
tions [7]. Here, we discuss different mechanisms of
aluminum dissolution in acidic and alkaline media
used in industrial etching processes.
ALKALINE ETCHING
Currently, many plants and factories (including
Russia) whose primary activity is aluminum anodiza-
tion tend to comply with the international standards
for the galvanic industry and voluntarily apply for
quality certification. The Zurich-based Qualanod
One is the most authoritative independent interna-
tional association for quality control in the anodizing