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Abbreviations: XRF, X-ray fuorescence; TTT, time-
temperature-transformation diagram; EDS, energy dispersive X-ray
spectrometer; SEM, scanning electron microscopy
Introduction
Nowadays, in this second decade of this century, the industrial
residues they continue generating environmental problems. Such of
these wastes (glass cullet and bottom or fy ashes from the coal power
stations) are still abundant and not defnitive applications or solutions
for its immobilizing have been given, though a considerable amount
of research has been conducted in the last years. One of the promising
applications proposed by laboratories research has been their potential
for being used in the construction industry.
1,2
With respect the glass
cullet from the conventional glass there is abundant research carried
out in the last decades of 20th and beginning of this 21st century.
3–5
Vitrifcation process has been demonstrated is an adequate processing
method for inertize toxic and abundant residues and even to facilitate
their recycling as secondary raw materials in ceramics and glasses
industries.
6
Transforming of starting glasses after vitrifcation into
glass-ceramics by controlled thermal treatment is possible to reach
immobilizing of a wide range of industrial wastes (mineral residues,
sludges from dumps, slags, ashes,). Besides, the low cost and great
availability of waste make these glass-ceramics materials very
attractive from an economical and technological point of view, so
synthetic high-performance materials with broad applications in
construction and civil engineering can be obtained from residues.
7
Therefore, it has been the aim of this research to explore the synthesis
of a new type of glass-ceramic by the sinter-crystallization process
from soda-lime-silicate glass and several ashes from a coal power
thermal station located in Andorra (Teruel, Spain).
Materials and methods
The batch original composition for melting of an “mother or
original” glass able for being transformed in a glass-ceramic was:
25 wt% bottom ash (from Andorra) , 15wt% fy ash (from Andorra),
10wt% calcium carbonate (industrial CaCO
3
) and 50wt% of glass
cullet (from the recycling glass sector). The chemical composition
determined by XRF analysis of wastes and raw materials is shown
in Table 1. X-ray fuorescence (XRF) dispersion wavelength
equipment was the model S4 Pioneer – Bruker. The same Table 1
includes the XRF analysis of the fnal glass-ceramic. This mixture
has been melted at 1500ºC during 1 hour in a lift furnace by using a
refractory crucible and then, the glass composition has been quenched
in cold water to obtain glassy granules, ready to be wetly milled in
an alumina ball mill under 45μm. The dried glassy powder (24h at
110ºC) has been moistened at about 10 wt% to be pressed with a
Nannetti® uniaxial press up to a pressure of 30MPa in the shape of
rectangular glassy pieces. The pieces were subjected to the thermal
fring cycle in a muffe kiln (Nannetti®), which has been achieved by
varying the maximum temperature (700ºC-1000ºC) and the residence
period (30min/10h) in order to elaborate the corresponding Time-
Temperature-Transformation diagram (TTT). The different heat
treated samples at successive temperatures and time for drawing the
TTT diagram was characterized by XRD and SEM/EDS. Crystalline
phases were identifed X-ray diffraction (XRD) and by using a Bruker-
AXS D4 Endeavor equipment (using Ni-fltered Cu-Kα radiation with
scanning speed of 2º (2) per minute and registering the diffraction
pattern in the 10º-80º Bragg angle range. The microstructure was
observed by scanning electron microscopy (SEM) JEOL 7001F with
energy dispersive X-ray spectrometer (EDS) operating in the 15-20kV
interval.
Material Sci & Eng. 2019;3(5):189‒193. 189
©2019 Lyubenova et al. This is an open access article distributed under the terms of the Creative Commons Attribution License,
which permits unrestricted use, distribution, and build upon your work non-commercially.
Vitrifcation and sinter-crystallization of fy ash with
glass cullet
Volume 3 Issue 5 - 2019
Stoyanova Lyubenova T, Fraga D, Barrachina
E, Calvet I, Carda JB
Department of Inorganic and Organic Chemistry, Universitat
Jaume I, Castellón, Spain
Correspondence: Barrachina E, Department of Inorganic and
Organic Chemistry, Universitat Jaume I, Castellón, Spain,
Email
Received: September 25, 2019 | Published: October 31, 2019
Abstract
The synthesis of a new glass-ceramic obtained by sinter-crystallization has been investigated
by using soda-lime-silicate glass waste and fy ashes from a coal power thermal station
located in Andorra (Teruel, Spain). An original glass as frit with composition of 50wt%
recycled soda-lime glass, 25wt% bottom ash, 15wt% fy ash and 10wt% CaCO
3
has
been melted. After sinter-crystallization at 850ºC, it has precipitated two main crystalline
phases: sodium anorthite and the hedenbergite. The linear shrinkage is 1/3 of the value
of conventional porcelainized stoneware and the water absorption of this glass-ceramic is
similar to a conventional porcelainized stoneware tile (less than 1wt%), being the apparent
density slightly higher than this type of tiles (2.6g/cm
3
instead of 2.4g/cm
3
). Flexural
strength is near twice than porcelainized stoneware (around 950kg/cm
2
instead of 550kg/
cm
2
) (95MPa in the new glass- ceramic with respect to 55MPa for the above mentioned as
reference material).
Keywords: recycling, industrial wastes, glass-ceramics, sinter-crystallization; fy ashes
Material Science & Engineering International Journal
Research Article
Open Access