INTERNATIONAL JOURNAL OF SCIENTIFIC & TECHNOLOGY RESEARCH VOLUME 2, ISSUE 4, APRIL 2013 ISSN 2277-8616
138
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Application Of Wavelet Transform For Fault
Diagnosisof Rolling Element Bearings
P. G. Kulkarni, A. D. Sahasrabudhe
Abstract:- The rolling element bearingsare most critical components in a machine. Condition monitoring and fault diagnostics of these bearings
are of great concern in industries as most rotating machine failures are often linked to bearing failures. This paper presents a methodology for
fault diagnosis of rolling element bearings based on discrete wavelet transform (DWT) and wavelet packet transform (WPT). In order to obtain the
useful information from raw data,db02 and db08 wavelets were adopted to decompose the vibration signal acquired from the bearing. Further De-
noising technique based on wavelet analysis was applied. This de-noised signal was decomposed up to 7th level by wavelet packet transform
(WPT) and 128 wavelet packet node energy coefficients were obtained and analyzed using db04 wavelet.The results show that wavelet packet
node energy coefficients are sensitive to the faults in the bearing. The feasibility of the wavelet packet node energy coefficients for fault
identification as an index representing the health condition of a bearing is established through this study.
Index Terms: - condition monitoring, de-noising, discrete wavelet transform, rolling element bearings, thresholding, vibration, wavelet packet
transform.
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1 INTRODUCTION
Prompt diagnostics of rolling element bearings fault is critical
not only for the safe operation of machines, but also for the
reduction of maintenance cost.The vibration based signal
analysis is one of the most important methods used for
condition monitoring and fault diagnostics of rolling element
bearings because the vibration signal always carry the
dynamic information of the system. The selection of proper
signal processing technique is important for extracting the fault
related information. Over the years with the rapid development
in the signal processing techniques, for analyzing the
stationary signals, techniques such as Fast Fourier Transform
(FFT) and Short Time Fourier Transform (STFT) are well
established. Fourier analysis is one of the classical tools to
convert data into a form that is useful for analyzing
frequencies. The Fourier coefficients of the transformed
function represent the contribution of each sine and cosine
function at each frequency. Tandon and Choudhury [1]
presented a detailed review of vibration and acoustic
measurement methods for detection of defects in rolling
element bearings. They have considered both localized and
distributed defects. Pitting, spalling etc. are the examples of
localized defects while waviness, surface roughness,
misaligned races are the examples of distributed defects.
Detailed description of these defects is available in standard
books on bearings [2, 3]. McFadden and Smith [4, 5] have
developed a model to describe the vibrations produced by a
single pointdefect and multi point defects on the inner race of
a rolling element bearing under constant radial load.
It was concluded that frequency components related to the
element passing frequency were not the largest components in
each group in the spectrum of multi point defects.In addition to
local and distributed defects causing vibrationin bearings,
variation in stiffness of bearings give rise to vibration. Different
causes of bearings vibration are discussed in [6].Sunnersjo [7]
has carried out study on the effect of varying compliance on
vibrations of rolling bearings with emphasis on radial vibrations
with positive clearance. In addition to FFT spectrum analysis,
various researchers have used time domain methods for
vibration monitoring of rolling bearings.Tandon [8] has
compared vibration parameters such as overall RMS, peak,
crest factor, cepstrum etc. for the detection of defects in rolling
element bearings. Heng and Nor [9] carried out the statistical
analysis of sound and vibration signals for monitoring the
condition of rolling element bearings. The main drawback of
the statistical analysis for rolling bearings is inability to identify
the location of faults.Su and Lin [10] extended the vibration
model developed by McFadden and Smith to describe the
bearing vibration under diverse loading. They have reported
the need of time domain analysis alongwith frequency domain
to reliably monitor a running bearing.McFadden and Smith [11]
explained the step by step procedure of applying high
frequency resonance technique (HFRT) for bearing defect
detection. This study shows that conventional spectrum
analysis cannot detect bearing defects in the presence of
vibration from gear and other machine elements.
JayaswalPratesh et al.[12] investigated the feasibility of FFT
and band-pass analysis for fault detection in rolling element
bearings with multiple defects. Fourier transform approach
works fine for the analysis of signals that are produced by
some periodic process. Most of the signals encountered in
practice are finite and aperiodic. The discrete Fourier
transform is difficult to adapt to such practical situations.
Secondly, this technique has limited success when the signal
is buried in background noise or when the signal-to-noise ratio
is small. Wavelet Transform (WT) has been viewed as an
attempt to overcome shortcomingsof Fourier transform. The
basic idea is to choose a basis function having zero mean called
“mother wavelet”. Peng and Chu [13] presented a detailed
review on the application of wavelettransform in machine fault
diagnostics. Wavelet transform while performingtime-
frequency analysis is best suited to extract fault features, de-
noising and extraction of weak signals and singularity
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P. G. Kulkarni is currently pursuing Ph. D. degree
program in Mechanical engineering in University of
Pune, India, PH-+919890265462.
E-mail: prof.pgk@mail.com
A. D. Sahasrabudhe is Director, College of
Engineering, Pune, India, PH-+919423582025.
E-mail: director@coep.ac.in