Meccanica (2009) 44: 613–621
DOI 10.1007/s11012-009-9220-4
Width modification for gears with low contact ratio
Hüseyin
˙
Imrek
Received: 17 October 2007 / Accepted: 30 April 2009 / Published online: 13 May 2009
© Springer Science+Business Media B.V. 2009
Abstract In this study, teeth width modification on
spur gears with low contact ratios is introduced. The
modification essentially relies on maintaining constant
Hertz surface pressure along single and double teeth
profiles. With this aim, adjustments were made in
tooth width along the single mesh area. It is intended
that, with this modification, negative effects caused by
high Hertz pressures along the single mesh area will
either be minimized or completely removed.
Keywords Gear · Tooth modifications · Width
modification · Hertz surface pressure
1 Introduction
In order to make involute gears operate more quietly,
to increase their load carrying capacity and to im-
prove upon other similar properties, innovations have
emerged which modify the profiles and widths of these
gears.
Gear meshing is often associated with impacts,
strains, and other irregularities. In order to prevent
these disorders, modifications are made on the gear
teeth. Teeth width modification also plays an impor-
tant role in providing better contact conditions against
H.
˙
Imrek ( )
Faculty of Mechanical Engineering, Selcuk University,
Konya, 42250, Turkey
e-mail: imrekh@gmail.com
Hertz surface pressure, as well as creates a suitable lu-
brication environment.
So far, many studies have been conducted on gear
modification. Some of these studies [1–3] involved the
effects of addendum modification on temperature rise,
scoring limit load, and gear life in gear systems. Addi-
tionally, studies on the effects of tip relief, facewidth
crowning, and lead correction modifications to gears
have also been conducted. Here, the investigation aims
to show how these modifications reduce gear surface
failures caused by shaft misalignment and assembly
deformation [4, 5].
Other studies [6–9] have investigated the effects
of convex profile modification on vibration reduction
caused by static transmission and time-varying mesh
stiffness errors in gears. Li [10] investigated the effects
of tooth modification (lead crowning) on transmission
errors, whereas Seol et al. [11] studied the effects of
the amount of crowning on the service life of gear sys-
tems
The list of gear modifications does not end with
these studies, as some researchers have conducted
studies aimed at decreasing deformation and balanc-
ing heat distribution in plastic gears by drilling holes
on gear teeth to study the service life of gears [12, 13].
Senthilvelan et al. [14] focused on the effects of tooth
fillet variations on gear failure.
This paper deals with gear teeth width modifica-
tion. The modification is introduced particularly to
prevent negative effects of high Hertz surface pressure