Citation: Hubert, J.; Zhao, Z.; Michel,
F.; Courard, L. Effect of Crushing
Method on the Properties of
Produced Recycled Concrete
Aggregates. Buildings 2023, 13, 2217.
https://doi.org/10.3390/
buildings13092217
Academic Editor: Jan Foˇ rt
Received: 25 July 2023
Revised: 28 August 2023
Accepted: 28 August 2023
Published: 31 August 2023
Copyright: © 2023 by the authors.
Licensee MDPI, Basel, Switzerland.
This article is an open access article
distributed under the terms and
conditions of the Creative Commons
Attribution (CC BY) license (https://
creativecommons.org/licenses/by/
4.0/).
buildings
Article
Effect of Crushing Method on the Properties of Produced
Recycled Concrete Aggregates
Julien Hubert
1
, Zengfeng Zhao
2,
* , Frédéric Michel
1
and Luc Courard
1
1
Urban and Environmental Engineering, University of Liège, Allée de la Découverte 9, 4000 Liège, Belgium;
julien.hubert@uliege.be (J.H.); frederic.michel@uliege.be (F.M.); luc.courard@uliege.be (L.C.)
2
Department of Structural Engineering, College of Civil Engineering, Tongji University,
Shanghai 200092, China
* Correspondence: zengfengzhao@tongji.edu.cn
Abstract: Construction and Demolition Waste (C&DW) is generated around the world and its
quantity will increase in the future. Recycling has become the favored method of dealing with
concrete waste but, to avoid its downcycling, it is important to develop a recycling process which is
able to produce high-grade recycled concrete aggregates (RCA). To that end, studying the influence of
the production process on the properties of RCA can prove to be a crucial step toward a more circular
construction industry. In this study, the influence of the crushing method is investigated. Samples
of five laboratory-made concretes have been crushed using the most common mechanical crushing
methods (impact crusher and jaw crusher), and the particle size distribution, morphology, hardened
cement paste content and water absorption of the produced RCA have been measured and analyzed.
The findings indicate that the use of impact crushers results in the production of RCA possessing more
spherical geometric characteristics, albeit with a broader particle size distribution and a relatively
higher content of fine particles as compared to those obtained from jaw crushers. Additionally, it
is observed that the employed crushing technique seemingly exerts no discernible impact on the
hardened cement paste content and the water absorption in the context of the studied concretes.
Keywords: construction and demolition waste; recycling; crushing; recycled concrete aggregates;
morphology; water absorption
1. Introduction
The ongoing expansion and replacement of existing real estate leads to the production
of important amount of Construction and Demolition Wastes (C&DW). The construction
industry is responsible for one of the heaviest and most voluminous waste streams in the
EU [1]. It accounts for at least one third of the waste generated in the EU and represents
an amount of about 850 Mt (Mt: Megaton). The most widely used building material
is concrete with a global production increasing by as much as 25 Gt (Gt: Gigaton) per
year [2,3] which means that most of the C&DW are composed of concrete. Due to environ-
mental and economic pressure, recycling has become an increasingly popular method of
disposing of C&DW that can provide a sustainable source of aggregates for future concrete
production [4–6].
Recycling C&DW starts with the selective demotion of a building to separate the
different waste materials [7,8] after which it is transferred to the recycling plant. C&DW
recycling plants bear a resemblance to natural aggregate production facilities, as they
employ a range of equipment such as crushers, screens, transfer devices and filtering
systems to produce granular materials of a predetermined grain size distribution. The
degree of processing of the C&DW depends on their intended future application [9]. The
recycling plants can be divided into mobile or stationary styles. Considering fixed recycling
plants [10,11], the recycling process starts with the reception and storage of the materials to
Buildings 2023, 13, 2217. https://doi.org/10.3390/buildings13092217 https://www.mdpi.com/journal/buildings