© Color. Technol. , 117 (2001) 111 Web ref: 20010209
Reuse of decolourised wastewater of azo
dyes containing dichlorotriazinyl reactive
groups using an advanced oxidation method
Ayse Uygur
Textile Dept, Faculty of Fine Arts, University of Marmara, Istanbul 81018, Turkey
Email: uygurayse@hotmail.com
The possibility of reusing textile wastewater in dyeing processes is investigated in this study. Wastewater
was first decolourised by an advanced oxidation method and was then reused in the dyeing of cotton
fabric. It was found that decomposition products of the azo dyes used in this study released hydrogen
peroxide and sodium sulphate, which were found to be present in the initial wastewater following
decolourisation. Removal of this hydrogen peroxide from the wastewater prior to subsequent dyeings
produced a dyeing colour strength of 98.4% as compared to that of the standard dyeing. A second
reuse of this wastewater resulted in a slightly lower colour strength of 94.4% as compared to standard
dyeing.
Introduction
The natural water resources of the world are becoming
increasingly polluted and are unable to meet increasing
industrial demands. Therefore the reuse or recycling of
textile wastewater, as well as industrial wastewater, are
currently important topics of investigation. Since textile
wastewater is generally coloured, decolourisation processes
must be carried out before the wastewater can be reused in
subsequent dyeing procedures.
Various decolourisation methods are utilised such as
coagulation/flocculation, membrane, activated charcoal,
biological adsorbers, electrochemical, reductive and
oxidative methods [1]. All these methods have advantages
and disadvantages in terms of cost, technological, environ-
mental and practical considerations. Although some of these
methods may be applied for the successful reuse of textile
wastewater, one method is far superior to all of these and
that is the advanced oxidation method. This method is
preferable in terms of colour removal rate, effectiveness,
removal of toxic chemicals, application to large amount of
wastewater, etc. [2].
The previous paper in this series showed that hydrogen
peroxide and ultraviolet irradiation effectively decolourised
wastewater of azo dyes containing dichlorotriazinyl reactive
groups, and demonstrated that total organic carbon (TOC)
and chemical oxygen demand (COD) values decreased while
biological oxygen demand (BOD) increased [3]. The decrease
of TOC following this advanced oxidation method indicates
that organic dyes are decomposed into carbon dioxide and
water, but there are still some other decomposition products
in decolourised wastewater which create difficulties when
it is reused. There is also the risk of the presence of some
metal ions, such as cobalt, nickel and copper, following the
advanced oxidation decolourisation process when it is used
with metal complex and formazan complex dyes [4].
However, in this research, the azo dyes selected did not
release metal ions which might entail subreactions. Glauber
salt is also present in decolourised wastewater which can
be reused when the ‘all-in-new’ method is applied. In this
method the Glauber salt is added to the dyebath at the start
of the dyeing process.
It is well known that hydrogen peroxide is an oxidising
agent therefore it oxidises dyes easily in the wastewater or
in the dyebath during reuse of treated wastewater. Therefore
released hydrogen peroxide in treated wastewater must be
removed before reuse. The probable applications of treated
wastewater in dyeing treatments will be investigated in this
paper. The first part of this research which dealt with
ecological parameter determinations has been published
previously [3].
Experimental
Materials
The fabric used was 153 g/m
2
knitted cotton. The dyes used
were as follows: Procion Yellow MX-8G (BASF; CI Reactive
Yellow 86), Procion Red MX-8B (BASF; CI Reactive Red 11)
and Procion Blue MX-2R (BASF).
Dyeing procedure
Dyeing was carried out at a concentration of 2% owf on
5 g fabric samples. In addition, 35 g/l sodium sulphate
(anhydrous) was included in the dye liquor. Dyeing was
carried out at 30 °C and this temperature was held constant
for 30 min before adding 4 g/l soda ash and the process
continued for a further 45 min at liquor ratio 20:1. The fabric
was then subjected to the following treatments: (a) rinse, 10
min at 20 °C, liquor ratio, 30:1; (b) rinse, 10–20 min at 40–
50 °C, liquor ratio 30:1; (c) boil with Kieralon (BASF)
detergent for 30 min, liquor ratio 30:1; (d) rinse, 10 min at
80 °C, liquor ratio 30:1; and (e) rinse, 10 min at 20 °C, liquor
ratio 30:1.
Decolourisation procedure
The wastewater produced was collected and diluted to 1 l
with deionised water. Following the addition of hydrogen
peroxide (1 ml/l), the coloured wastewater was placed in
quartz cuvettes (3.3 ml) which were then placed 10 cm away
from an ultraviolet (UV) lamp (Philips HPM 17, wavelength
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