Polymer Testing 89 (2020) 106623
Available online 19 May 2020
0142-9418/© 2020 Elsevier Ltd. All rights reserved.
Material Properties
Infuence of alkaline treatment and acetone extraction of natural rubber
matrix on properties of carbon black flled natural rubber vulcanizates
Phattarawadee Nun-anan
a
, Suwaluk Wisunthorn
a, *
, Skulrat Pichaiyut
a
, Norbert Vennemann
b
,
Claudia Kummerl€ owe
b
, Charoen Nakason
a, **
a
Faculty of Science and Industrial Technology, Prince of Songkla University, Surat Thani Campus, Surat Thani, 84000, Thailand
b
Faculty of Engineering and Computer Science, University of Applied Sciences Osnabrück, Osnabrück, 49076, Germany
A R T I C L E INFO
Keywords:
Alkaline treatment
Acetone extraction
Natural rubber vulcanizates
Carbon black
Network structures
ABSTRACT
In this study, air dried sheet (ADS) showed higher molecular weight, proteins, lipids and more gel content than
the low protein natural rubber (LPNR) from alkaline treatment or acetone-extracted natural rubber (AENR). After
removal of proteins and lipids, LPNR and AENR had shorter scorch and cure times among the rubber compounds
observed. This is due to higher content of free fatty acids, glycerides and sodium salts of fatty acid that might act
as cure activators with sulfur curing. Furthermore, a fner dispersion of CB was found in ADS, due to chemical
interactions of CB with proteins and lipids at terminal ends of NR molecules. Also, high molecular weight and gel
in ADS could induce a higher reinforcing index (α) resulting to superior mechanical, dynamic, thermo-
mechanical, hardness and crosslink density. In contrast, CB agglomerates occurred in LPNR and AENR with
low molecular weight and reduced proteins and lipids, causing inferior mechanical, dynamic, thermo-
mechanical, along with loss of stiffness and crosslink density.
1. Introduction
Carbon black (CB) is a reinforcing fller that is widely used in rubber
compounds. Addition of CB into a rubber matrix tends to favorably
modify various properties, including tensile modulus and strength,
hardness, abrasion resistance, and compression resistance [1,2]. Natural
rubber (NR) is the main type of rubber matrix used together with CB in
various industrial applications. This is because NR has excellent green
strength in un-vulcanized state. Also, NR vulcanizates exhibit superior
modulus, tensile strength, tear strength, and low heat build-up [3–5]. It
has been claimed that the difference in mechanical properties between
synthetic and natural rubber is mainly due to different molecular
structures, and to the non-rubber components in NR [5]. It has been well
established that NR has high molecular weight because it consists mostly
of long-chain hydrocarbons with numerous repeating units of cis-1,
4-polyisoprene [6]. Also, the non-rubber components including pro-
teins, lipids, carbohydrates, and minerals, are other components in NR
[7]. It was also found that properties and molecular characteristics of NR
together with types and levels of non-rubber components are mainly
dependent upon weather, landscape, soil and natural rubber genotype
[8]. Furthermore, the non-rubber components (especially proteins and
lipids) cause inconsistencies in the properties of natural rubber, partic-
ularly in viscosity and elasticity, which affect NR applications [9]. In
addition, it was claimed that proteins and lipids may be the main
components that control various properties of NR including plasticity
retention index (PRI) and the mechanical properties modulus and green
strength in the un-vulcanized state [5,10]. Furthermore, proteins and
lipids infuence mechanical properties, processability and cure charac-
teristics (i.e., cure rate) of vulcanized NR [3,11]. It is noted that the
fundamental rubber structures consist of long and branched chains with
the proteins and lipids at the two types of terminals: ω-terminal and
α-terminal chain ends, respectively [12–14]. The non-rubber compo-
nents (i.e., proteins and lipids) at the chain ends are origins of the
branching network (i.e, aggregation) based on interactions among pro-
teins and lipids via hydrogen bonding together with ionic linkages to
form microgels [14]. Furthermore, macrogels are also formed by in-
teractions of the microgels during prolonged storage of NR, which is
known as storage hardening [14]. This affects various properties of
un-flled and flled NR composites including tensile strength, modulus,
and other related properties [15].
* Corresponding author.
** Corresponding author.
E-mail addresses: suwaluk.w@psu.ac.th (S. Wisunthorn), charoen.nakason@gmail.com (C. Nakason).
Contents lists available at ScienceDirect
Polymer Testing
journal homepage: http://www.elsevier.com/locate/polytest
https://doi.org/10.1016/j.polymertesting.2020.106623
Received 17 November 2019; Received in revised form 27 April 2020; Accepted 15 May 2020