Transforming Plastic Surfaces with Electrophilic Backbones from
Hydrophobic to Hydrophilic
Samuel Kim,
†
Raffick A. R. Bowen,
‡
and Richard N. Zare*
,†
†
Department of Chemistry and
‡
Department of Pathology, Stanford University, Stanford, California 94305, United States
* S Supporting Information
ABSTRACT: We demonstrate a simple nonaqueous reaction scheme for
transforming the surface of plastics from hydrophobic to hydrophilic. The
chemical modification is achieved by base-catalyzed trans-esterification with
polyols. It is permanent, does not release contaminants, and causes no optical
or mechanical distortion of the plastic. We present contact angle measure-
ments to show successful modification of several types of plastics including
poly(ethylene terephthalate) (PET) and polycarbonate (PC). Its applicability
to blood analysis is explored using chemically modified PET blood collection
tubes and found to be quite satisfactory. We expect this approach will reduce the cost of manufacturing plastic devices with
optimized wettability and can be generalized to other types of plastic materials having an electrophilic linkage as its backbone.
KEYWORDS: surface modification, glycolysis, PET, blood collection devices, wettability, contact angle
1. INTRODUCTION
Plastics are made of organic polymers and have excellent
properties, such as light weight, moldability, chemical and
physical durability, and electrical and thermal insulation, in
conjunction with low manufacturing cost. Consequently,
plastics have found ubiquitous uses in modern life. Unlike
glass, however, plastics have poor wettability. This characteristic
can sometimes interfere with their use because the plastic easily
adsorbs other hydrophobic molecules in contact with its
hydrophobic surface.
1,2
Therefore, modification of a hydro-
phobic polymeric surface into a hydrophilic one is frequently
desired.
Conventional approaches for converting hydrophobic plastic
surfaces to hydrophilic include plasma treatment,
3-6
UV
irradiation,
7,8
and graft polymerization.
9,10
The physical method
of exposing surfaces to plasma and photons are widely used as a
general, fast, and adjustable approach to modify various types of
plastics.
11
The costs for vacuum environment and equipment,
however, are higher than other methods. Moreover, in the case
of poly(ethylene terephthalate) (PET), a widely used plastic,
the plasma-treated surface has been reported to relapse to a
certain degree of hydrophobicity over storage time presumably
because of the rearrangement of introduced functional
groups.
12-14
Grafting technology is also a method for
introducing new properties to the surface of a polymeric
structure, but surface activation necessary to initiate polymer-
ization of monomers or coupling reactions is often facilitated by
plasma or UV treatment, thereby demanding again infra-
structure costs. Some manufacturers overcome problems
associated with the hydrophobicity of the plastic surface by
coating it with surfactants. However, this approach raises the
concern that the surfactants may interfere with other uses.
15
More recently, surface modification of PET based on melt
blending with polyethylene glycol (PEG) was reported where
the addition of polystyrene promoted surface presentation of
the more hydrophilic component of PEG.
16
However, mixing
with a different type of plastic can alter bulk properties, which
may limit the applicability of this approach. Additionally,
PEGylation of the PET surface via an adhesive coating has been
proposed and shown to be effective for preventing adsorption
of biomolecules,
17
with emphasis on biocompatibility in the
context of cell culture.
We describe an alternative method for making the surface of
plastic materials hydrophilic. It is based on trans-esterification
of the polymer surface in contact with liquids containing
multiple hydroxyl groups per molecule, such as ethylene glycol
and glycerol, in the presence of a base to catalyze the reaction
under nonaqueous conditions (Figure 1). Our scheme is
effective with organic polymers whose backbones are made of
electrophilic linkages. For example, PET is a polymer made of
ethylene glycol and terephthalic acid units with ester bond
linkages (Figure 1a). When ethylene glycol, as a reactant, is
deprotonated by a strong base catalyst, it becomes a
nucleophile that attacks the carbonyl carbon of PET in its
backbone. The polymeric chain breaks and incorporates
hydroxyl groups from the polyol.
This reaction, also called glycolysis, has been explored
extensively as a viable method for decomposing PET wastes for
recycling purposes.
18-20
It also has been applied to PET fibers
to enhance their wettability using inorganic base catalysts.
21,22
In contrast to the harsh reaction conditions used in these
previous efforts for complete depolymerization or trans-
formation, our scheme was optimized for a milder condition,
especially below the glass transition temperature of PET (about
Received: November 5, 2014
Accepted: January 7, 2015
Published: January 7, 2015
Research Article
www.acsami.org
© 2015 American Chemical Society 1925 DOI: 10.1021/am507606r
ACS Appl. Mater. Interfaces 2015, 7, 1925-1931