Improvement of Solid Spreader Blade Design
Using Discrete Element Method (DEM)
Applications
Atakan Soysal
1
, Pınar Demircio ˘ glu
2(B )
, and
˙
Ismail Bö˘ grekçi
2
1
EYS Metal R&D Center, Aydin, Turkey
asoysal@e-y-s.com
2
Mechanical Engineering Department, Aydın Adnan Menderes University, Aydin, Turkey
{pinar.demircioglu,ibogrekci}@adu.edu.tr
Abstract. The time and fuel consumption required to complete the fertilization
process is high, as traditional blade designs are better suited for laying the manure
behind the machine. When a homogeneous and wide area distribution is provided,
both time and fuel are saved.
In this study, improvement studies of blade design in order to increase the
spreading width of solid manure distribution trailers used in the fertilization of
agricultural lands and to obtain a homogeneous distribution in the field are pre-
sented. This new design was tested both in the field and in computer environment.
By bending the blade drums, fertilizer was thrown and the blade surfaces were
increased, increasing the amount of fertilizer thrown per unit time.
Collection boxes were used to monitor the distribution in the field. The
tractor-driven machine was operated at three different feeding speeds (4 km/h,
5 km/h and 6 km/h) and the amount of fertilizer accumulated in the boxes was
observed by passing the boxes on the determined route. Two different fertilizers
were used in this experimental study: solid manure (65% moisture) and com-
post (50% humidity). The volume weights of these materials were measured as
720 kg/m
3
and 600 kg/m
3
, respectively. After the distribution was completed, the
fertilizer collected in each container was weighed and the coefficient of variation
was calculated.
Keywords: DEM analysis · Distribution pattern · Field application · Solid
spreader · Vertical beater
1 Introduction
The nutrition and development of plants depends on the presence of enough nutrients in
the soil. Soil contains many mineral substances in its structure, but their amounts are not
always sufficient. Especially the lands on which plants are grown become poor in terms
of nutrients. Plants take these elements into their bodies and use them in the synthesis
of organic compounds and biochemical events necessary for growth and metabolism
activities [1].
© The Author(s), under exclusive license to Springer Nature Switzerland AG 2022
N. M. Durakbasa and M. G. Gen˛ cyılmaz (Eds.): Digitizing Production Systems, LNME, pp. 192–201, 2022.
https://doi.org/10.1007/978-3-030-90421-0_16