International Journal of Engineering and Advanced Technology (IJEAT)
ISSN: 2249 – 8958, Volume-9 Issue-3, February, 2020
915
Retrieval Number: B4016129219/2020©BEIESP
DOI: 10.35940/ijeat.B4016.029320
Published By:
Blue Eyes Intelligence Engineering
& Sciences Publication
Development of a Constructive Scheme to Justify
the Parameters of a Belt Drive with a Driven
Composite Pulley and with Elastic Elements
Dilrabo Мamatova, Anvar Djuraev, Alisher Mamatov, Muhammad Ali Turgunov
Abstract: The article presents a constructive scheme and
the principle of operation of the developed belt drive with a
composite driven pulley with elastic elements. The technique and
electrotsenometric scheme of the experimental setup for
changing the loading and driving conditions of the recommended
belt drive with composite driven pulleys with a rubber shock
absorber are presented. The results of experimental studies on
the loading of the shafts and the rotational speed of the
transmission pulleys for various rubber grades used in composite
pulleys are presented. The results of full-factor experiments to
optimize the parameters of a belt drive, as well as the results of
production tests of a cleaning machine, in the drive of which the
recommended belt drive is used, are presented. Full-factor
experiments substantiated the values of the rotational speed of
the drum, the tension roller eccentricity and the stiffness
coefficient of the elastic element, which provides a high cleaning
effect.
Keywords: belt drive, composite pulley, rubber bushing,
tension roller, torque loading, cotton cleaning efficiency.
I. INTRODUCTION
It is important to ensure uniform rotation of the output
pulley associated with the working body of the
technological machine [1,2,3,4]. But, in a number of
technological machines, uneven rotation of the working
member with the required amplitude and frequency is
required. The need for rotation of the driven shaft (working
body) with a variable angular velocity is due to the fact that
in some technological processes this leads to an increase in
the effect of the operation of the machine. For example, the
message of the working bodies of uneven rotation improves
the quality of loosening and cleaning of fibrous material.
For this purpose, belt drives with variable gear ratios [5] are
used. Belt gears with variable gear ratio are used as an
element of drives of various machines and mechanisms
ensuring rotation of the driven shaft with variable angular
speed: vibratory machines, machines for processing fibrous
and bulk materials, mining and drilling machines, etc.
Resource-saving belt drive modes, the depreciation of
the oscillations of the loads by the transmission belt is
insufficient. To increase the damping of load oscillations,
we recommend a belt drive with a composite driven pulley
with an elastic element (Fig. 1).
Revised Manuscript Received on February 04, 2020.
Dr. Dilrabo Mamatova, Associate Professor, Department of Machine
science and service, Tashkent Institute of Textile and Light Industry.
Dr. Anvar Djuraev, Professor, Department of Machine science and
service, Tashkent Institute of Textile and Light Industry.
Dr. Alisher Mamatov, Professor, Department of Mathematic and IT,
Tashkent Institute of Textile and Light Industry.
Dr. Muhammad Ali Turgunov, Associate Professor, Department of
Mechanical and Aerospace Engineering, Turin Polytechnic University in
Tashkent.
The drive pulley 1 by means of the belt 3 informs the
rotation of the driven pulley 2, causing the tension roller 4
to rotate. Rotational movement from the rim 5 through the
annular elastic sleeve 7 is transmitted to the hub 6 rigidly
connected with the shaft of the driven pulley 2. During the
execution of the technological process, the load on the shaft
of the driven pulley 2 changes to the shaft of the machine
and further on the leading pulley 1 and on the electric drive.
In this case, the peak values of the moment of
resistance (load) are depreciated by an annular elastic sleeve
7. By choosing the necessary elastic-dissipative properties
(rubber material), you can control the degree of depreciation
of the peak values of the load. At the same time, the
rotational movement of the rim 5 of the driven pulley 2 is
sufficiently smoothed out. But, obtaining the movement of
the pulley 2 with the necessary law of variation of the
angular velocity can be obtained with a change in the
eccentricity of the tension roller. If the eccentric tensioning
roller 4 is made composite with an elastic sleeve, then the
law of motion of the output pulley will be more complex.
Fig1. Belt drive with integral driven pulley and eccentric
elastic tension roller.
II. METHODS AND RESULTS OF THEORETICAL
STUDIES
In the process of transferring the belt, the belt slip along the
pulleys changes and the belt tension also changes. With a
change in the tension of the belt, the deformation of the
elastic bushing of the tensioning roller also changes. This
leads to a decrease in the working radius of the tensioning
roller. There is an alignment of the belt tension, leading to a
uniform rotation of the pulleys of the belt drive. In this case,
the determination of the kinematic characteristics of the belt
transmission is important.