EXPLOSION PRESSURE DESIGN CRITERIA FOR SEALS IN U.S. COAL MINES - AN UPDATE ON WORK AT NIOSH R. Karl Zipf Jr.t INIOSH - Pittsburgh Research Laboratory, P.O. Box 18070,626 Cochrans Mill Rd. Pittsburgh, PA 15236, Email: rzipf@cdc.gov , Jiirgen F. Brune 2 2NIOSH - Spokane Research Laboratory, 315 East Montgomery, Spokane WA 99207, Email: jbrune@cdc.gov and Edward D. Thimons 1 INIOSH - Pittsburgh Research Laboratory, P.O. Box 18070,626 Cochrans Mill Rd. Pittsburgh, PA 15236, Email: ebt7@cdc.gov ABSTRACT A fatal explosion in a sealed area at the Sago Mine in 2006 prompted researchers and regulators in the United States to re-examine the requirements for explosiol1-resistant mine seals. Seals are used in underground coal mines to isolate abandoned mining areas from active workings. Prior to the Sago disaster, mining regulations required seals to withstand a 140 kPa explosion pressure. Recent research at the National Institute for Occupational Safety and Health (NIOSH) Pittsburgh Research Laboratory showed that pressures from explosions can far exceed this pressure. U.S. mining regulations now require much stronger seals. Current research focuses on understanding the science, engineering and management of sealed areas of coal mines. Scientific efforts seek understanding of how explosive methane-air mixtures accumulate using measurements and models of the sealed area atmosphere. Additional scientific efforts aim to understand the explosion pressures that can develop using a combination of numerical modeling and experiments. Engineering efforts aim to produce design guidelines for seals that can resist the new higher pressure design criteria. NIOSH researchers are also developing guidance for monitoring of sealed area atmospheres and inertization of potentially explosive gas mixtures within sealed areas. This paper seeks to encourage scientific discussion among international peers since preventing explosions within sealed areas is of interest to underground coal operators and regulators. 1. INTRODUCTION The Sago Mine disaster January 2, 2006 caused by an explosion within a recently sealed area precipitated many changes to mining regulations pertaining to seals. Mandates from the Mine Improvement and New Emergency Response Act (the MINER Act) of June 2006 required the Mine Safety and Health Administration (MSHA) to increase seal design pressures by the end of 2007. Scientific studies of gas explosions within sealed areas (Zipf et al., 2007) provided a basis for the new MSHA regulations on sealing of abandoned areas (Federal Register, 2008).