Materials Today: Proceedings 2 (2015) 3770 – 3777
Available online at www.sciencedirect.com
ScienceDirect
2214-7853 © 2015 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the conference committee members of the 4th International conference on Materials Processing
and Characterization.
doi:10.1016/j.matpr.2015.07.181
4th International Conference on Materials Processing and Characterization
Experimental and numerical study of formability for EDD steel
Nitin Kotkunde
a*
, Madhava Prasad Tunuguntla
a
, Abhijeet Arote
a
, Amit Kumar Gupta
a
Mechanical Engineering Department, Bits-Pilani Hyderabad Campus,Jawaher Nagar, Hyderabad-500078, Telengana,India.
Abstract
In this work, Barlat 2000 yield criterion has been developed for EDD steel at room temperature. Uniaxial tensile test experiments
were performed to determine the material constants for Baralt 2000 yield criterion. In addition to that, biaxial tensile test and
compression test has been performed to determine the additional parameters such as biaxial yield stress (σb) and biaxial anisotropic
coefficient (rb) for Barlat 2000 yield criterion. Furthermore, Barlat 2000 yield criterion constants have been implemented in finite
element analysis of deep drawing process using DYNAFORM software with LSDYNA solver. In order to validate the finite
element analysis results, deep drawing experiment has been performed at room temperature. The thickness distribution and earing
profile of cup has been compared. It has been observed that, Barlat 2000 yield criterion is very well suited for thickness distribution
prediction however earing prediction is poor compared with experimental results.
© 2014 The Authors. Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the conference committee members of the 4th International conference on
Materials Processing and Characterization.
Keywords: EDD; Barlat 2000 yield criterion; Formability studies; Thickness distribution; Earing profile.
1. Introduction
Extra deep drawing (EDD) steels are the most widely used steel material today for automotive applications
involving simple and complex components, which require very high formability [1]. Exterior components such as
starter end covers, petrol tanks, are made up of deep drawing grade steels. The low carbon steel sheets are also used
extensively in enameling applications such as baths, sink units, kitchen ware, cooker and refrigerator panels [2].
Sheet metal forming is a technique by which most body parts are produced in automobile industries. In sheet metal
forming, a thin blank sheet is subjected to plastic deformation using forming tools to conform to a designed shape
without failure, which is an important aspect of the sheet metal to produce complex sheet metal components. Many
factors such as mechanical and metallurgical properties, die and punch geometry, lubrication, sheet thickness, sheet
roughness, punch speed, etc. contribute to the success or failure of the stamping to varying degrees in an
© 2015 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the conference committee members of the 4th International conference on Materials
Processing and Characterization.