Photoactive and self-cleaning TiO
2
–SiO
2
thin films on 316L stainless steel
Behrooz Shayegh Boroujeny, A. Afshar ⁎, A. Dolati
Department of Materials Science and Engineering, Sharif University of Technology, Tehran, Iran
abstract article info
Article history:
Received 12 July 2011
Received in revised form 12 March 2012
Accepted 15 March 2012
Available online 27 March 2012
Keywords:
Self-cleaning properties
Photocatalysis
Photo-generated hydrophilicity
Titanium dioxide
Silicon dioxide
In this study, TiO
2
–SiO
2
nanocomposite films with different amounts of SiO
2
were prepared by sol–gel pro-
cess and were coated onto stainless steel 316L. The effect of addition of various amount of SiO
2
in the precur-
sor solution on the photocatalysis, photo-generated hydrophilicity and self-cleaning property of TiO
2
thin
films was investigated by X-ray diffraction, Fourier transform infrared spectroscopy, water contact angle
measurements and UV spectroscopy. In the tested ranges of SiO
2
content and sintering temperature, the
highest photocatalytic activity and self-cleaning property were observed in the 15 mol% SiO
2
sample sintered
at 750 °C. Addition of less than 30 mol% SiO
2
had a suppressive effect on the transformation of anatase to ru-
tile and on the crystal growth of anatase in the sintering heat treatment. Phase separation occurred in the
composite films for SiO
2
content of 30 mol% or more.
© 2012 Elsevier B.V. All rights reserved.
1. Introduction
Titanium dioxide (titania, TiO
2
) has become well-known by the
introduction of photocatalytic products [1–5]. Transparent and thin
TiO
2
films on glass substrates have a high potential for practical appli-
cations such as in mirrors, window glasses, etc. while the thicker ones
are the best choice for photocatalysis purposes [6–10]. Self-cleaning
windows have been produced by the famous glass companies since
the last decade. Pilkington Activ™, Saint-Gobain Bioclean™ and the
Pittsburg Plate Company's Sunclean™ use a nanocrystalline thin
film of titania [11,12]. This film cleans the glass in sunlight through
two different properties: photocatalysis induces the coating to de-
compose organic dirt adsorbed onto the glass, while hydrophilicity
reduces water contact angles to very low values in sunlight (UV
light) and washes away dirt [13]. Depending on the composition
and the processing, the surface can have more photocatalytic activity
and less superhydrophilic activity or vice versa because the photo-
induced hydrophilic conversion is a different process from the photo-
catalytic decomposition of organic dirts. Self-cleaning is possible only
if these two processes take place simultaneously, even though they
are basically different in nature. TiO
2
can create both of these two dis-
tinct photo-induced phenomena leading to one of the unique charac-
teristics of this composition and making it ideal to be used as a self-
cleaning coating [1,5,14]. Unfortunately, anatase TiO
2
, which is the
most photoactive phase of TiO
2
, only absorbs ultraviolet radiation
with the wavelengths of shorter than 380 nm [15–17]. In addition, it
has been already observed that the water contact angle of TiO
2
films
goes up quickly in the darkness and remains relatively constant as
long as they are subjected to the darkness [14]. It is desirable for the
contact angle to rise slowly in the darkness and to stay low for a
long time because in actual applications like sunlight in rainy or
cloudy days, the surface is not always irradiated by UV radiation
[18]. It was observed that not only the hydrophilic property but also
the photocatalysis was improved in TiO
2
–SiO
2
composite films by
adding SiO
2
[18–23].
In most previous studies, glass and tile have been used as substrate
while stainless steel appears to be an ideal substrate for architectural
self-cleaning applications, anti-microbial coatings and many environ-
mental applications including water purification [24–26]. Furthermore,
the relationship between the photocatalytic, hydrophilic and self-
cleaning effect has not been focused in other studies. In the present
study, TiO
2
–SiO
2
nanocomposite films with different amounts of SiO
2
content were prepared by sol–gel process and were coated on stainless
steel 316L. The phase structure and the photocatalytic, hydrophilic and
self-cleaning properties of TiO
2
–SiO
2
films were measured. The relation-
ship between the photocatalysis, the photo-generated hydrophilicity
and the self-cleaning effect were discussed to obtain an optimum
condition.
2. Experimental details
2.1. Solution preparation
The sol–gel method was used to prepare the TiO
2
–SiO
2
mixed
films containing 0–25 mol% SiO
2
from the mixtures of TiO
2
and TiO
2
precursor sols. A SiO
2
polymeric sol was prepared by diluting 1 mol
tetraethoxysilane (TEOS) in 2.68 ml ethanol, deionized water and
nitric acid (HNO
3
). TEOS concentration in concentrated sol was
Thin Solid Films 520 (2012) 6355–6360
⁎ Corresponding author. Tel.: +98 21 6616 5204; fax: +98 21 6600 5717.
E-mail address: afshar@sharif.edu (A. Afshar).
0040-6090/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
doi:10.1016/j.tsf.2012.03.051
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