Applied Surface Science 258 (2012) 10002–10011
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Applied Surface Science
jou rn al h om epa g e: www.elsevier.com/locate/apsusc
Synthesis of high-surface-area -Al
2
O
3
from aluminum scrap and its use for the
adsorption of metals: Pb(II), Cd(II) and Zn(II)
Yvan J.O. Asencios
a,∗
, María R. Sun-Kou
b
a
Instituto de Química de São Carlos, Universidade de São Paulo, Av. Trabalhador Sãocarlense, 400, 13560-970, São Carlos, SP, Brazil
b
Sección Química, Departamento de Ciencias, Pontificia Universidad Católica del Perú, Av. Universitaria 1801, Lima 32, Peru
a r t i c l e i n f o
Article history:
Received 18 January 2012
Received in revised form 18 June 2012
Accepted 18 June 2012
Available online 26 June 2012
Keywords:
Gamma alumina
Adsorbent
Adsorption
Zinc
Cadmium
Lead
a b s t r a c t
Several types of alumina were synthesized from sodium aluminate (NaAlO
2
) by precipitation with sulfuric
acid (H
2
SO
4
) and subsequently calcination at 500
◦
C to obtain -Al
2
O
3
. The precursor aluminate was
derived from aluminum scrap. The various -Al
2
O
3
synthesized were characterized by Fourier-transform
infrared spectroscopy (FTIR), X-ray diffraction (XRD), adsorption–desorption of N
2
(S
BET
) and scanning
electron microscopy (SEM). XRD revealed that distinct phases of Al
2
O
3
were formed during thermal
treatment. Moreover, it was observed that conditions of synthesis (pH, aging time and temperature)
strongly affect the physicochemical properties of the alumina. A high-surface-area alumina (371 m
2
g
-1
)
was synthesized under mild conditions, from inexpensive raw materials. These aluminas were tested
for the adsorption of Cd(II), Zn(II) and Pb(II) from aqueous solution at toxic metal concentrations, and
isotherms were determined.
© 2012 Elsevier B.V. All rights reserved.
1. Introduction
In recent years, the increasing extraction of metals has
stimulated the economies of several south-American countries
(e.g. Brazil, Peru, Chile). However, these activities release some
unwanted by-products, such as Zn, Cd and Pb. These metals
accumulate in the aquatic ecosystem and are hazardous at high
concentrations. Thus, the removal of heavy metals from wastew-
ater is a growing concern because the increasing discharges could
lead to toxic water supplies [1].
Cadmium comes mainly from the wastewater of the metal plat-
ing industry, cadmium–nickel batteries and mining [2]. Foods high
in proteins contain zinc naturally, but soluble salts of zinc, such
as ZnSO
4
, in large doses (about 10 g), have caused internal organ
damage and even death [3]. Lead is hazardous in small amounts
as it accumulates in brain, bones and kidney. Industrial processes,
such as battery manufacturing, are also a major source of lead pol-
lution [4]. According to the Agency for Toxic Substances and Disease
Registry (ATSDR) of the U.S. Department of Health and Human Ser-
vices, the permissible limits in drinking water are 0.04 mg L
-1
for
Cd, 5 mg L
-1
for Zn and 0 mg L
-1
for Pb [5].
∗
Corresponding author. Tel.: +55 16 33739484.
E-mail addresses: yvan@iqsc.usp.br (Y.J.O. Asencios), msun@pucp.edu.pe
(M.R. Sun-Kou).
The use of adsorbents to treat wastewater has become an
important topic of research, since adsorption processes are very
simple, compared to chemical processes such as precipitation or
ion-exchange. Additionally, in response to environmental quality
requirements for drinking water, recent work includes the syn-
thesis of new economical adsorbents with useful properties for
contaminant removal, to replace conventional high-cost adsor-
bents (activated carbon, zeolites, SBA-15, etc.).
Alumina is obtained from bauxite industrially by the Bayer pro-
cess, in which a mixture of bayerite and gibbsite is produced by
acidic precipitation of sodium aluminate with CO
2
, the final prod-
uct containing impurities such as Fe
2
O
3
[6]. The bayerite is calcined
at >500
◦
C and transformed into gamma alumina, which is widely
used as a catalytic support, because of its large surface area, high
porosity, acidity and low toxicity.
Many methods for the synthesis of alumina are reported in the
literature [7–10], involving expensive raw materials and harsh syn-
thetic conditions that include high temperatures and pressures.
Here we report a method that involves mild conditions to synthe-
size gamma alumina (-Al
2
O
3
) and compare the morphology and
crystal structure with those of commercial alumina.
A great amount of aluminum scrap is produced worldwide, of
which a major part is recovered by recycling [6], but an alternative
way of using the aluminum scrap is to transform it directly into
alumina, which finds several uses (in catalysts, in soft abrasives, in
coatings and in adsorbents). The aim of this study was to synthesize
alumina by acidic precipitation (with H
2
SO
4
) of sodium aluminate.
0169-4332/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.apsusc.2012.06.063