Journal of Building Engineering 31 (2020) 101351
Available online 19 March 2020
2352-7102/© 2020 Elsevier Ltd. All rights reserved.
Experimental assessment and optimization of mix parameters of fy
ash-based lightweight geopolymer mortar with respect to shrinkage
and strength
K. Mermerdas ¸
*
, Z. Algın , S ¸ . Ekmen
Harran University, Faculty of Engineering, Civil Engineering Department, S ¸ anlıurfa, Turkey
A R T I C L E INFO
Keywords:
Lightweight geopolymer mortar
Compressive strength
Shrinkage
Optimisation
ABSTRACT
The aim of the study is to determine the impact of various NaOH molarities, sodium silicate-to-sodium hydroxide
ratios, binder amounts and the age on the compressive strength and free shrinkage of fy ash based lightweight
geopolymer mortars. After experimental evaluation, the data were used to model and optimize mix proportions
of lightweight geopolymer mortars through response surface method. NaOH molarities were determined as 6 M,
8 M, and 10 M. sodium silicate-to-sodium hydroxide ratios were chosen as 0.5, 1.5, and 2.5 and binder amounts
were used as 600, 700, and 800 kg/m
3
. For the same variables, except the binder amount, the compressive
strengths of geopolymer pastes were also determined. The usage of lightweight aggregate as a replacement of
river sand (25%) affected the results due to pore structure and its strength. Thus, it was concluded that strength
and shrinkage of the samples reduced in comparison to the geopolymer mortars only including sand. The in-
crease of molarity improved compressive strength of pastes and mortars. However, higher sodium silicate-to-
sodium hydroxide ratio resulted in lower strength values. Geopolymer mortars with higher binder amounts
and NaOH molarities showed a lower drying shrinkage strains, while resulted in increase of the autogenous
shrinkage. The effect of sodium silicate-to-sodium hydroxide ratios were also observed in both shrinkage types.
Besides, the optimum variables based on maximum strength and minimum shrinkage strain values were reached
in optimisation study conducted with response surface method (RSM). The optimum values for the parameters of
NaOH molarity, binder amount and sodium silicate-to-sodium hydroxide ratio were specifed as 9.892 M, 600 kg
and 0.5, respectively. The corresponding desirability value for this optimisation was obtained as 0.833 within the
acceptable range.
1. Introduction
It is clear that a high level of CO
2
causes an adverse effect directly on
the atmosphere and indirectly on human health. In the construction
industry, the cement, which causes a considerable amount of CO
2
emission during manufacture, is used as the main binder. Therefore, as
the consumption of cement increases CO
2
footprint also increases. The
attempt to decrease the negative effect has prompted researchers to seek
for new materials. For a long time, supplementary cementitious mate-
rials such as by-products and waste materials (fy ash, slag, etc) have
been utilised in concrete production. Geopolymers, also called inorganic
polymers, can be both crystalline and amorphous and formed using
alumino-silicate sources together with a suitable alkaline solution.
Geopolymer concrete produced by the use of waste materials and
solutions replacing Portland cement may have a positive impact on the
environment by lesser CO
2
emissions between 40% and 90%. Hence, it
will lead to a signifcant reduction in the energy quantity consumed
during the cement production process [1].
There is a remarkable attention on geopolymer materials during the
last decades [2–14]. For example, Shoaei et al. [12] investigated the
effect of various curing temperatures and alkali solution to binder ratio
(S/B) on density, compressive strength, fexural strength properties of
geopolymer mortar. The optimum value for curing temperature and S/B
were determined as 90
�
C and 0.6, respectively. In the study of Zama-
nabadi et al. [13] the infuence of using sodium hydroxide solution
molarities of 8 M,12 M, 16 M and sodium silicate to sodium hydroxide
(SS/SH) ratios of 1, 2.5, and 4 on ambient cured alkali-activated slag
paste were investigated. They reached the conclusion that sodium
* Corresponding author.
E-mail address: kasim.mermerdas@harran.edu.tr (K. Mermerdas ¸).
Contents lists available at ScienceDirect
Journal of Building Engineering
journal homepage: http://www.elsevier.com/locate/jobe
https://doi.org/10.1016/j.jobe.2020.101351
Received 25 November 2019; Received in revised form 10 February 2020; Accepted 12 March 2020