300 © Color. Technol., 118 (2002) Web ref: 20020605
Coloration
Technology
Society of Dyers and Colourists
Printing of cationised cotton with reactive
dyes
Mehmet Kanik
a
and Peter J Hauser
b
a
Department of Textile Engineering, College of Engineering & Architecture, University of
Uludag, 16059 Bursa, Turkey
Email: mkanik@uludag.edu.tr
b
College of Textiles, North Carolina State University, 2401 Research Drive, Raleigh, North
Carolina 27695, USA
Email: peter_hauser@ncsu.edu
The printing properties of cationised cotton that had been pretreated with 2,3-epoxypropyltrimethyl-
ammonium chloride were examined. Fixation (steaming) time, colour yields, colorimetric properties,
fastness properties, staining of the white grounds and penetration behaviour were evaluated for a
number of reactive dyes with cationised cotton fabrics. The cationisation of cotton was found to be very
effective in reducing steaming times and washing off processes, and in increasing colour yield.
Fastness and other properties of the printings are also discussed.
Introduction
Reactive dyes are one of the most commonly used dyes for
cotton printing because of their high wet fastness, brilliant
colours and variety of hue [1,2]. Approximately 25% of the
total print production in the world is performed by reactive
printing [3]. However, the fixation (colour) yield of reactive
dyes on cotton after printing is relatively inefficient. In
general, the reactive dyes used in printing often have a
degree of fixation of only 60%, whereas in dyeing a degree
of fixation of over 90% can be achieved [4]. In order to
achieve the characteristic high level of wet fastness, it is
necessary to remove the unfixed dye effectively. For this
purpose, time-consuming, energy intensive and expensive
washing off procedures are required. This washing off
process has a major environmental impact owing to the
large amount of dye removed and the large amounts of
water required. Furthermore, unfixed reactive dyes in the
wastewater may pose an environmental hazard. In recent
years, there have been many efforts to reduce the
environmental effect of reactive dyeing and printing [5–
13].
The achievement of high dye fixation with reactive
dyes, ideally close to 100% as in pigment printing, would
therefore be of great benefit. The chemical modification of
cotton in order to improve its dyeability with anionic dyes
such as reactive, direct, acid, sulphur and vat dyes has
received considerable attention in recent years. All of the
pretreatments introduced cationic groups in the form of
quaternary, tertiary or secondary amino residues. In this
way, anionic reactive dyes are attracted by the cationic
charges on the fibre, and as a result a high degree of dye–
fibre fixation, a reduced washing off procedure, reduced
or no electrolyte use, and equivalent wet fastness pro-
perties with the untreated cotton can be obtained [14–32].
Unlike dyeing, to date only a few research papers have
been published on the printing of cationised cotton fabrics.
Martini described a method for the production of pattern
effects via cationisation and oxidation [33]. Another similar
process was developed by Shin et al. for obtaining patterned
dyeings [34]. Both of these methods can be used for mono
colour (different tones) pattern effects. Tabba and Hauser
showed that the wash fastness and crock fastness of pigment
prints can be improved, and fixation time reduced, by the
cationisation of cotton fabrics [35].
In this study a nonpolymeric cationic reactant, 2,3-
epoxypropyltrimethylammonium chloride, was used.
Application and optimisation parameters of this reactant
to dyeing processes have been investigated in detail by
Tabba and Hauser and others [25–31]. Other workers have
used very similar chemistry to improve the dyeing of
cotton with direct and reactive dyes [32]. This present
work has focussed on studying reactive printing with
cationically-modified cotton (cationic cotton).
Experimental
Materials
A scoured and bleached, optical brightener-free woven
(twill 3:1) 100% cotton fabric, with a weight of 235 g/m
2
and a density of 46 threads/cm in the warp and 20 threads/
cm in the weft directions was used throughout this study.
As the cationic reagent, 3-chloro-2-hydroxypropyl-
trimethylammonium chloride, which is commercially avail-
able as a 69% solution in water (CR-2000, Dow Chemical),
was used. The dyes used were CI Reactive Yellow 181, CI
Reactive Red 218, CI Reactive Blue 72 (turquoise) and CI
Reactive Blue 99 (navy blue). All dyes were in liquid form
and were obtained from commercial sources. A synthetic
thickener, Alcoprint RTA, and an oxidising agent, Rezerv E
Salt Flake (sulphonic acid sodium salt), both supplied by
Ciba, were used for the printing pastes. Three commercial
washing agents, Rucotex KST 150 (naphthalene sulphonate,
an anionic after-washing agent), Hydrocol SIX (alkylaryl
sulphonate, an anionic reserving and fixing agent for
polyamide fibres) and Rucocleaner MU (alkylamine