Plasma-chemical synthesis of copper oxide nanoparticles
in a low-pressure arc discharge
А.V. Uschakov
a, b
, I.V. Karpov
a, b
, А.А. Lepeshev
a, b, *
, M.I. Petrov
a, c
a
Krasnoyarsk Scientific Center of the Siberian Branch of the Russian Academy of Science, 660036, Krasnoyarsk, Russia
b
Siberian Federal University, 660041, Krasnoyarsk, Russia
c
Kirensky Institute of Physics, Russian Academy of Sciences, 660036, Krasnoyarsk, Russia
article info
Article history:
Received 30 May 2016
Received in revised form
15 August 2016
Accepted 16 August 2016
Available online 18 August 2016
Keywords:
Copper oxide nanoparticles
Low pressure arc discharge
Plasma-chemical synthesis
Paschen curve
Similarity parameter
abstract
The influence of a pressure of gas mixture (10 vol% O
2
þ 90% N
2
) on an average size of copper oxide
nanoparticles, produced in the plasma of low pressure arc discharge, has been studied as a basic process
variable. A correlation between the dependence of average particle size on gas mixture pressure and the
dependence of discharge gap voltage on product of interelectrode distance by a gas mixture pressure, has
been found. The estimation was carried out by means of X-ray diffraction (XRD) and high-resolution
transmission electron microscopy (HRTEM). A mathematical model of the cathode region, which
shows the applicability of the similarity theory to the low pressure arc discharge, has been represented.
© 2016 Elsevier Ltd. All rights reserved.
1. Introduction
Copper oxide with nanosized particles and films are useful
materials in a variety of applications such as photovoltaic devices
[1,2], electrochromic devices [3], thin film transistors [4], and
chemical sensors [5], owing to their moderate band gap, low cost
production, and high optical transparency. Copper oxide nano-
particles are commonly synthesized by wet chemical processes
[6e8]. However, it is not easy to ensure the homogeneity and
crystallinity of the nanoparticles when fabricated through such
methods. This is because wet chemical processes involve low
temperatures. In contrast to wet chemical processes, thermal
plasma-based ones involve the evaporation of the constituent
metals at temperatures higher than 10,000 K, followed by the rapid
condensation of the gas phases [9e13]. Thermal plasma-based
processes have other advantages over wet chemical processes.
One is that, using these processes, it is possible to prevent the end
products from being contaminated by impurities; this is not the
case with wet chemical processes [14,15]. So far, a number of
thermal plasma based processes have been developed. Among
them, the vacuum arc plasma evaporation (VAPE) method is
commonly used for the deposition of thin films [16] and the
fabrication of nanoparticles [17e22]. We recently reported that
particle phases with different stoichiometries, including Cu2O and
CuO, can be produced by varying the deposition conditions, such as
oxygen partial pressure, discharge power, processing pressure, and
substrate temperature [23].
According to the previous research, the properties of powders
produced in the plasma arc discharge of low pressure, depend
mainly on the gas mixture pressure in a plasma-chemical reactor
[24]. Dispersion of produced powders depends mainly on two
processes: evaporation and ionization of a liquid metal on a cath-
ode surface, and condensation form a plasma-vapor phase. In a
sufficiently high vacuum of ~10
1
Pa powder consists of particles of
two types: spherical particles with size of 0.5e3 mm, wherein fine
condensate dropped, and spherical particles with size of
0.5e10 mm, which represent agglomerates of smaller particles with
size about 0.1 mm [24,25]. The percentage of nanopowders in this
case is negligible. The experimental results clearly show the ad-
vantages of powders obtained at different pressures of the gas
mixture. Change of the pressure in the plasma-chemical reactor
does not lead to change of the particle size distribution function.
This shows predominantly thermal nature of arc powders synthe-
sis, where the particles are formed due to vapor condensation. The
purpose of this work is to define the mechanism influencing the
pressure of gas mixture in a plasma-chemical reactor on an average
* Corresponding author. Krasnoyarsk Scientific Center of the Siberian Branch of
the Russian Academy of Science, 660036, Krasnoyarsk, Russia.
E-mail address: sfu-unesco@mail.ru (А.А. Lepeshev).
Contents lists available at ScienceDirect
Vacuum
journal homepage: www.elsevier.com/locate/vacuum
http://dx.doi.org/10.1016/j.vacuum.2016.08.007
0042-207X/© 2016 Elsevier Ltd. All rights reserved.
Vacuum 133 (2016) 25e30