Progress in Organic Coatings 99 (2016) 308–313
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Progress in Organic Coatings
j o ur nal ho me pag e: www.elsevier.com/locate/porgcoat
Natural rubber based thin coating for MEMS encapsulation
K. Ayche
a
, A. Ventura
a
, J.-F. Bardeau
a
, B. Minisini
b
, J.F. Pilard
a,∗
, N. Delorme
a,∗
a
Institut des Molécules et Matériaux du Mans, UMR-CNRS 6283, Université du Maine, 72085 Le Mans, France
b
Institut Supérieur des Matériaux et Mécaniques Avancés du Mans, UNAM, Le Mans, France
a r t i c l e i n f o
Article history:
Received 14 March 2016
Received in revised form 14 June 2016
Accepted 15 June 2016
Available online 30 June 2016
Keywords:
Thin coating
Polymer
Thermal reticulation
Rubber
Crosslinking
Spectroscopy
a b s t r a c t
A new telechelic liquid natural rubber is used to elaborate thin coating (<1 m). The nature of the
crosslinking reaction was elucidated via a combined FTIR spectroscopy/ab initio simulation study. This
study allows the optimization of the crosslinking reaction (curing temperature and time) through kinetic
studies. The modification of the physical properties (i.e. morphology and mechanical properties) dur-
ing the crosslinking were followed by atomic force microscopy (AFM). We believe that because of its
physical properties as well as its processing conditions, the proposed material is a good candidate for
encapsulation MEMS encapsulation.
© 2016 Elsevier B.V. All rights reserved.
1. Introduction
Microelectronic systems (MEMS) play a major role in many
fields such as communication, biomedical, automotive, and
aerospace with major classes of devices being: inertial sensors,
microfluidics, pressure sensors and inkjet heads. In order to protect
sensitive components from exposure to moisture, heat or mechan-
ical stress, a protective coating that is both hard and flexible, with
high requirements for outdoor durability such as corrosion pro-
tection, adhesion, and resistance to chemicals is required [1]. In
addition, the race for faster, smaller and cheaper systems leads
to develop new fabrication strategies. Polymer encapsulation has
the advantage compared to other strategy to provide a low cost,
easy implementation, low weight and smaller dimension solution.
Usually the polymer coating is deposited over the component in
solution or in a viscous form. Then a curing procedure (i.e. thermal
or irradiation) is applied in order to give to the coating a bet-
ter mechanical strength, thermal stability, and chemical resistance
[2,3].
Usually thermoset resins such as epoxy resins are used to coat
MEMS [4]. However cured epoxy systems are characterized by a rel-
atively high Young modulus and low toughness which means poor
∗
Corresponding authors at: Institut des Molécules et Matériaux du Mans, UMR-
CNRS 6283, Université du Maine, 72085 Le Mans, France.
E-mail addresses: jean-francois.pilard@univ-lemans.fr (J.F. Pilard),
Nicolas.delorme@univ-lemans.fr (N. Delorme).
resistance to crack propagation [5]. In addition to the environmen-
tal argument, natural rubber based resin offers the advantage of a
better flexibility [5] and for electronic applications, NR has already
been used as an effective electrical insulator [6] or dopped as a
conductive polymer [7].
To our knowledge very few works have been reported regard-
ing the application of NR based polymer as thin coatings (< m)
[8,9]. One of the reason is probably due to the low thermal sta-
bility of NR which is known to degrade at a high temperature or
when exposed to oxygen, ozone or ultraviolet [10]. To improve its
intrinsic properties, we choose to work with a telechelic liquid nat-
ural rubber (TLNR) obtained by fragmentation of the natural rubber
(cis-1,4-polyisoprene). In our laboratory a methodology has been
optimized to cut the polyisoprene chains of natural rubber into
telechelic oligomers that bear functional groups at the chain ends,
which allows performing further chemical reactions [11,12]. TLNR
has various specificities: high elasticity, low molecular weight and
can be crosslinked via the presence of C C double bonds [13–15].
In this study, thin coating of a di-acrylate functionalized TLNR
will be prepared and thermally crosslinked via a sulfonyl azide
compounds (1,3-BDSA). Sulfonyl azide compounds are known to
crosslink different kinds of polymers such vinyl ether polymers,
alpha-alkyl polymers and ethylene polymers [16–18]. However,
the study of thin films based on unsaturated polymers and sul-
fonyl azides has not earlier been addressed in literature. The main
objective of the present work is to investigate the crosslinking
reaction and the induced thermal treatment of natural rubber
based thin coatings. To this end, important factors like the nature
http://dx.doi.org/10.1016/j.porgcoat.2016.06.010
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