Contents lists available at ScienceDirect
Progress in Organic Coatings
journal homepage: www.elsevier.com/locate/porgcoat
Transparent hard self-cleaning nano-hybrid coating on polymeric substrate
Akbar Eshaghi
Faculty of Materials Engineering, Malek Ashtar University of Technology, Shahin Shahr, Esfahan, Iran
ARTICLEINFO
Keywords:
Nano-hybrid
Coating
Hydrophobic
Self-cleaning
Transparent
Polycarbonate
ABSTRACT
In this research, GPTMS-silica nano-hybrid coatings were immobilized on polycarbonate (PC) substrates by a sol-
gel method. Perfuorooctyl-trichlorosilane (PFTS) was utilized to modify the prepared nano-hybrid coating
surface. The modifed nano-hybrid coatings were characterized by Field Emission Scanning Electron Microscope
(FE-SEM), Energy Dispersive X-ray Spectrometry (EDS), atomic force microscopy (AFM), attenuated total re-
fectance Fourier transform infrared spectroscopy (ATR-FTIR), UV–vis-NIR spectrophotometer, and water con-
tact angle analyzer methods. In addition, the self-cleaning properties of the nano-hybrid coatings were in-
vestigated. The results indicated that the formation of the nano-hybrid flm improved the hardness and
transmittance of the PC substrate. FE-SEM image indicated the formation of the crack free coating on the PC
substrate. In addition, the modifed nano-hybrid coating displays hydrophobicity (CA, 110°) and is very efcient
at removing dust through water droplets.
1. Introduction
Transparent polymer materials (such as polycarbonate, PC) have
been become a popular topic in material science due to their unique
properties such as lightweight, optical transparency, electrical and
mechanical properties, and ease in their mass production. Such mate-
rials are appropriate to replace inorganic glass in a wide range of ap-
plications, including display panels of electronic devices, compact
disks, lightweight eyewear lenses and safety windows. However, these
materials have poor scratch resistance, abrasion resistance, and en-
vironmental degradation that would limit their applications [1,2]. One
approach to overcome these limitations is to apply transparent hard
coatings. In addition to protective purpose, hard coatings may be
functionalized to impart specifc properties like hydrophobicity [3].
Superhydrophobic surface defnes a surface with static water contact
angle more than 150°. Superhydrophobic property has much attention
due to its wide applications such as self-cleaning efect, anti-fog, anti-
icing, oil-water separation, drag reduction, corrosion resistance, anti-
bacterial and etc [4–6]. In the superhydrophobic surface water droplets
cannot stay on a surface and roll of easily. Thus, the pollutants on the
surface can also be easily picked up by the rolling water droplets and
created a clean surface (self-cleaning efect). Therefore, fabrication of
self-cleaning surface is considered in many industries such as the auto
industry, satellite dishes and external architectural glass, windshields,
solar cells, and optical devices because application of self-cleaning
surface can decrease cleanup costs and improve device efciency
[7–10]. Many researchers fabricated a transparent hybrid coating on
polymeric substrates with self-cleaning and anti-scratch properties.
Chang et al. [11] based on the modifed nano-silica/polymer have de-
veloped a transparent hybrid hydrophobic hard coating on PMMA
substrate. Their results indicated that water contact angle on the hybrid
coating surface was 106° and pencil hardness reached to 6H. Ren et al.
[12] have made transparent superhydrophobic thin flms on polymeric
substrates. They created superhydrophobic thin flms in multiple stages:
frst dip coating silica nanoparticles, then spray coating hollow of silica
nanoparticles, followed by spray coating of mesoporous silica na-
nosheets & poly (vinyl alcohol)(PVA). Finally, the thin flms were sur-
face treated by a chemical vapor deposition of 1H,1H,2H,2H –per-
furooctyltriethoxy silane (POTS). Their results indicated the optimized
thin flm had a water contact angle of 164° and maximum transmittance
of 96.0% (in the 300–2500 nm). The thin flm also showed good me-
chanical durability than water droplet impact test and sand impact
abrasion test. In the present study, a hard and transparent nano-
composite coating based on the SiO
2
-GPTMS/ PFTS was deposited on
the PC substrates by using a sol–gel process. Then, the hydrophobic,
self-cleaning, optical and mechanical properties of the nanocomposite
coatings were investigated.
2. Experimental
2.1. Materials
3-Glycidoxypropyl-trimethoxysilane (GPTMS) (%99 ≤ ),
Ethylenediamine (EDA, 99.5%), Ethanol (%99) and hydrochloric acid
https://doi.org/10.1016/j.porgcoat.2018.12.021
Received 14 November 2018; Received in revised form 3 December 2018; Accepted 16 December 2018
E-mail addresses: Eshaghi@mut_es.ac.ir, eshaghi.akbar@gmail.com.
Progress in Organic Coatings 128 (2019) 120–126
0300-9440/ © 2018 Elsevier B.V. All rights reserved.
T